Power generator having fuel cell and membrane conduits

Patent metadata

Field	Value
Publication number	US-9640810-B2
Application number	US-201113167405-A
Country	US
Kind code	B2
Filing date	Jun 23, 2011
Priority date	Jun 23, 2011
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A power generator includes a housing, a chemical hydride fuel block adapted to be removably placed within the housing, an air conduit disposed about the chemical hydride fuel block in the housing. The air conduit includes a fuel cell portion and a water vapor permeable, hydrogen impermeable membrane portion. The housing has an air intake opening to draw air into the housing and through the air conduit to provide oxygen to the fuel cell portion and to carry water vapor generated by the fuel cell portion past the permeable membrane portion such that water vapor passes through the membrane and causes release of hydrogen from the fuel block.

First claim

The invention claimed is:

1. A power generator comprising:
a housing;
a chemical hydride fuel block, the chemical hydride fuel block including an array of cylindrical openings passing through the entire length of the chemical hydride fuel block, the chemical hydride fuel block shaped to be removably slid within the housing, the chemical hydride fuel block including a chemical hydride to produce hydrogen when exposed to water vapor; and
an air conduit disposed about the chemical hydride fuel block in the housing, the air conduit including an array of air conduit tubes, the chemical hydride fuel block being adapted to be removable from the housing and the array of air conduit tubes, the array of air conduit tubes shaped to slide within the array of cylindrical openings to expose the outer surface of the array of air conduit tubes to the inner surface of the array of cylindrical openings when the chemical hydride fuel block is within the housing, wherein each of the air conduit tubes comprises:
a fuel cell portion; and
a water vapor permeable, hydrogen impermeable membrane portion adapted to allow water vapor to pass through to cause release of hydrogen from the fuel block;
an exhaust opening shaped to facilitate installing and removing the fuel block and exhaust air drawn past the fuel cell portion and the membrane portion through each of the fuel block tubes to ambient;

wherein the housing includes an air intake opening to draw air containing oxygen and water vapor into the housing and through the array of air conduit tubes and through an installed chemical hydride fuel block to provide oxygen to the fuel cell portion and to receive water vapor generated by the fuel cell portion, and to flow the air including the received water vapor past the permeable membrane portion of each of the air conduit tubes and to transport water vapor across the membrane portion to the replaceable chemical hydride fuel block.

2. The power generator of claim 1 and further comprising a fan positioned in the housing air intake opening to draw air into the air conduit from ambient.

3. The power generator of claim 2 and further comprising a controller to control the fan.

4. The power generator of claim 3 and further comprising sensors positioned in the housing to provide pressure, temperature, and relative humidity information to the controller.

5. The power generator of claim 1 wherein the fuel cell comprises a cathode exposed to the air in the air conduit, and an anode exposed to hydrogen generated by the fuel block.

6. The power generator of claim 1 wherein the fuel cell portion and water vapor permeable, hydrogen impermeable membrane portion comprise alternating stripes of fuel cells and membranes.

7. The power generator of claim 1 wherein the housing further comprises a manifold to distribute air to the array of air conduit tube fuel cell portions and membrane portions, the array of conduit tubes extending through the fuel block in the form of multiple cylinders.

8. The power generator of claim 7 wherein the array of cylindrical openings are shaped to correspond to multiple cylinders.

9. The power generator of claim 1 wherein the chemical hydride comprises a pressed block of chemical hydride having a particle size of between 1 to 100 μm.

10. The power generator of claim 1 wherein a fuel cell area covers ⅓rd of the air conduit area and the membrane area covers about ⅔rds of the air conduit area.

11. The power generator of claim 1 wherein the shape of the air conduit tubes substantially match the shape of the cylindrical openings to provide contact between the air conduit tubes and the cylindrical openings.

12. The power generator of claim 11 wherein the air conduit tubes and the cylindrical openings are cylindrical in shape.

Assignees

• Eickhoff Steven J
• Honeywell Int Inc

Inventors

• Eickhoff Steven J

Classifications

• H01M8/04291

  Arrangements for managing water in solid electrolyte fuel cell systems (H01M8/04119 takes precedence) · CPC title

• H01M8/04753

  of fuel cell reactants · CPC title

• H01M8/04201

  Reactant storage and supply, e.g. means for feeding, pipes · CPC title

• H01M8/065

  by dissolution of metals or alloys; by dehydriding metallic substances · CPC title

• H01M8/004

  Cylindrical, tubular or wound · CPC title