Positive-electrode active material particle for all-solid battery and method for production thereof

Patent metadata

Field	Value
Publication number	US-9640795-B2
Application number	US-201214116253-A
Country	US
Kind code	B2
Filing date	May 15, 2012
Priority date	May 17, 2011
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A positive-electrode active material particle for an all-solid battery which includes a sulfide-based solid electrolyte includes an active material core and a reaction-inhibiting layer which contains carbon and with which the active material core is coated.

First claim

The invention claimed is:

1. A positive-electrode active material particle for an all-solid battery which includes a sulfide-based solid electrolyte, comprising:
a core of an active material particle having a size of about 0.5 to 10 μm; and
a reaction-inhibiting layer which contains carbon in a form of simple substance,
wherein the reaction-inhibiting layer coats an entire surface of the core of the active material particle, the reaction-inhibiting layer having a thickness of 1 to 100 nm,
wherein
the simple substance of carbon is dispersed uniformly in the reaction-inhibiting layer, and
wherein the reaction-inhibiting layer has a Raman spectrum including discernible peaks at 1340 cm −1 and 1590 cm −1 , wherein the Raman spectroscopic analysis conditions include excitation wavelength: 514.5 nm, laser power, 20 mW, laser spot diameter: 1 μm, exposure time: 30 seconds, number of times of integration: 8, diffraction lattice: 600 gr/mm, confocal hole diameter: 30 μm, conducted at room temperature.

2. The positive electrode active material particle according to claim 1 ,
wherein the reaction-inhibiting layer is holohyaline.

3. The positive electrode active material particle according to claim 2 ,
wherein the reaction-inhibiting layer includes one of a lithium conducting oxide and a composite oxide.

4. A production method for positive-electrode active material particles for an all-solid battery which includes a sulfide-based solid electrolyte, each of the positive-electrode active material particles comprising a core of an active material particle having a size of about 0.5 to 10 μm and a reaction-inhibiting layer which contains carbon in a form of simple substance, wherein the reaction-inhibiting layer coats an entire surface of the core of the active material particle, the reaction-inhibiting layer having a thickness of 1 to 100 nm, wherein the simple substance of carbon is dispersed uniformly in the reaction-inhibiting layer, and wherein the reaction-inhibiting layer has a Raman spectrum including discernible peaks at 1340 cm −1 and 1590 cm −1 , wherein the Raman spectroscopic analysis conditions include excitation wavelength: 514.5 nm, laser power: 20 mW, laser soot diameter: 1 μm, exposure time: 30 seconds, number of times of integration: 8, diffraction lattice: 600 gr/mm, confocal hole diameter: 30 μm, conducted at room temperature, the production method comprising:
preparing precursors of the reaction-inhibiting layers that each contain a carbon source and that inhibit a reaction between the sulfide-based solid electrolyte and the active material particles;
coating the core of the active material particles with the precursors of the reaction-inhibiting layers; and
performing a heat treatment on the cores of the active material particles that have been coated with the precursors of the reaction-inhibiting layers, in an atmosphere with an oxygen concentration of 50 vol % or higher, to form the positive-electrode active material particles.

5. The production method according to claim 4 ,
wherein the precursors of the reaction-inhibiting layers are prepared by mixing an organic acid lithium salt and a solution that forms a glass network.

6. The production method according to claim 4 ,
wherein the precursors of the reaction-inhibiting layers are prepared by mixing boric acid, tetraethoxysilane and an alcohol to prepare a solution in which a B—Si glass network has been formed by a hydrolysis reaction, and mixing the solution in which a B—Si glass network has been formed with an organic acid lithium salt.

7. The production method according to claim 5 ,
wherein the organic acid lithium salt is one of lithium acetate and lithium lactate.

8. The positive electrode active material particle according to claim 1 ,
wherein the core of the active material particle includes a lithium transition metal oxide.

9. The production method according to claim 4 ,
wherein the active material core includes a lithium transition metal oxide.

10. The positive electrode active material particle according to claim 3 ,
wherein the reaction-inhibiting layer comprises a lithium conducting oxide, a ratio of carbon atoms to lithium atoms in a starting composition used to form the reaction-inhibiting layer being C:Li=1:1 to 4:1.

Assignees

• Uchiyama Takayuki
• Toyota Motor Co Ltd

Inventors

• Uchiyama Takayuki

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/5815

  Sulfides · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• Y02E60/122

  Cross-Sectional Technologies · mapped topic

• H01M2004/028

  Positive electrodes · CPC title