Electrode and electricity storage device

Patent metadata

Field	Value
Publication number	US-9640335-B2
Application number	US-201013516162-A
Country	US
Kind code	B2
Filing date	Dec 24, 2010
Priority date	Dec 24, 2009
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

An electrode of the present invention includes: an electrically conductive support ( 11 ); and an active material layer ( 12 ) provided on the electrically conductive support ( 11 ), containing an electrode active material ( 13 ) and an electrical conductivity assistant ( 14 ), wherein: the electrode active material ( 13 ) includes at least one of a first polymer compound having a tetrachalcogenofulvalene structure in a repetition unit of a main chain, and a second polymer compound which is a copolymer between a first unit which has the tetrachalcogenofulvalene structure in a side chain and a second unit which does not have the tetrachalcogenofulvalene structure in the side chain; and in active material layer ( 13 ), the electrode active material ( 13 ) does not form particles but covers at least a portion of a surface of the electrical conductivity assistant ( 14 ).

First claim

The invention claimed is:

1. An electrode comprising:
an electrically conductive support; and
an active material layer provided on the electrically conductive support, containing an electrode active material and an electrical conductivity assistant, wherein:
the electrode active material includes a polymer compound which is a copolymer between a first unit which has the tetrachalcogenofulvalene structure in a side chain and a second unit which does not have the tetrachalcogenofulvalene structure in the side chain; and
in the active material layer, the electrode active material does not form particles but covers at least a portion of a surface of the electrical conductivity assistant.

2. The electrode according to claim 1 , wherein:
the tetrachalcogenofulvalene structure in the polymer compound is represented by general formula (A) below; and
in general formula (A), four X's are, independently, an oxygen atom, a sulfur atom, a selenium atom or a tellurium atom; one selected from R1 to R4 represents a bonding hand for a main chain of the polymer compound; the other three are, independently, at least one kind selected from the group consisting of an acyclic saturated hydrocarbon group, an acyclic unsaturated hydrocarbon group, a cyclic saturated hydrocarbon group, a cyclic unsaturated hydrocarbon group, a phenyl group, a hydrogen atom, a hydroxyl group, a cyano group, an amino group, a nitro group, a nitroso group and an alkylthio group; and the acyclic saturated hydrocarbon group, the acyclic unsaturated hydrocarbon group, the cyclic saturated hydrocarbon group and the cyclic unsaturated hydrocarbon group each include at least one kind selected from the group consisting of a carbon atom, an oxygen atom, a nitrogen atom, a sulfur atom, a silicon atom, a phosphorus atom and a boron atom:

3. The electrode according to claim 1 , wherein in the active material layer, a weight percentage of the electrode active material included in the active material layer is 30 wt % or more.

4. The electrode according to claim 1 , wherein the electrical conductivity assistant is carbon black.

5. The electrode according to claim 4 , wherein a specific surface of the electrical conductivity assistant is 800 m 2 /g or more.

6. The electrode according to claim 3 , wherein:
the electrically conductive support includes a surface layer having a surface in contact with the active material layer; and
a surface of the surface layer has surface irregularities.

7. The electrode according to claim 6 , wherein the surface layer is an electrolytically-etched aluminum layer.

8. The electrode according to claim 1 , wherein the polymer compound has a degree of polymerization of four or more.

9. The electrode according to claim 1 , wherein:
the polymer compound includes, in the second unit which does not have the tetrachalcogenofulvalene structure in the side chain, at least one selected from the group consisting of an ester group, an ether group, a carbonyl group, a cyano group, a nitro group, a nitroxyl group, an alkyl group, a phenyl group, an alkylthio group, a sulfone group and a sulfoxide group.

10. The electrode according to claim 2 , wherein:
the polymer compound has a structure represented by general formula (E) below;
in general formula (E), R31 and R32 constitute a main chain of the polymer compound; R31 and R32 are trivalent residues containing, independently, at least one selected from the group consisting of a carbon atom, an oxygen atom, a nitrogen atom and a sulfur atom; and at least one substituent selected from the group consisting of saturated aliphatic group and unsaturated aliphatic groups having a carbon number of 1 to 10 or at least one hydrogen atom;
L1 is an ester group, an ether group, a carbonyl group, a cyano group, a nitro group, a nitroxyl group, an alkyl group, a phenyl group, an alkylthio group, a sulfone group or a sulfoxide group that is bound to R31;
R33 is a divalent residue including at least one selected from the group consisting of a substituted or unsubstituted alkylene, alkenylene, arylene, ester, amide, and ether having a carbon number of 1 to 4 that are bound to R32 and M1;
M1 is general formula (A), and is bound to R33 via the aforementioned bonding hand, where n and m are integers representing the numbers of times of repeating the monomer units; and
a constituent ratio m/n of the number m of the second units with respect to the number n of the first units of the polymer compound is greater than zero and five or less:

11. The electrode according to claim 10 , wherein L1 includes at least one selected from an ester group, an ether group and a carbonyl group.

12. The electrode according to claim 1 , wherein the active material layer is formed by applying a mixture, which contains an aprotic solvent with the electrode active material dissolved therein and the electrical conductivity assistant, onto the electrically conductive support, and removing the aprotic solvent therefrom.

13. The electrode according to claim 12 , wherein the aprotic solvent is N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, toluene, dimethylacetamide, dimethylformamide, dimethyl sulfoxide, tetrahydrofuran, or chloroform.

14. An electricity storage device comprising:
a positive electrode which is the electrode according to claim 1 ;
a negative electrode containing a negative-electrode active material capable of occluding and releasing lithium ions; and
an electrolyte solution containing a salt of lithium ions and anions, the electrolyte solution filling between the positive electrode and the negative electrode.

15. A manufacturing method for the electrode according to claim 1 , comprising the steps of:
preparing a mixture of an aprotic solvent with an electrode active material dissolved therein, and an electrical conductivity assistant; and
removing the aprotic solvent from the mixture.

16. The electrode according to claim 1 , wherein the electrode active material forms a cover film, and the cover film is present in the form of a continuous body that conforms to a shape of the surface of the electrical conductivity assistant and is in contact with the electrical conductivity assistant.

17. The electricity storage device according to claim 14 , wherein the electrode active material is insoluble to the electrolyte but soluble to an aprotic solvent other than the electrolyte.

18. The electrode according to claim 10 , wherein the polymer compound is represented by formula (38) below; in general formula (38), R36 is a divalent residue including at least one selected from the group consisting of a substituted or unsubstituted alkylene, alkenylene, arylene, ester, amide, and ether having a carbon number from 1 to 4; R34 and R35 are, independently, one selected from the group consisting of a saturated aliphatic group having a carbon number of 1 to 4 and a phenyl group, or a hydrogen atom; and R37 to R39 are, independently, an acyclic aliphatic group, a cyclic aliphatic group, a hydrogen atom, a hydroxyl group, a cyano group, an amino group, a nitro group, a nitroso group, or an alkylthio group, wherein R38 and R39 may bind to each other to form a ring, L1 is an ester group, an ether group, a carbonyl group, a cyano group, a nitro group, a nitroxyl group, an alkyl group, a phenyl group, an alkylthio group, a sulfone group, or a sulfoxide group; and n and m are integer

Assignees

• Tsukagoshi Takafumi
• Ohtsuka Yu
• Hojo Nobuhiko
• Yamamoto Takakazu
• Fukumoto Hiroki
• Panasonic Corp

Inventors

• Tsukagoshi Takafumi
• Ohtsuka Yu
• Hojo Nobuhiko
• Yamamoto Takakazu
• Fukumoto Hiroki

Classifications

• H01M4/1399

  of electrodes based on electro-active polymers · CPC title

• H01G11/06

  with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC] · CPC title

• H01M4/366

  as layered products · CPC title

• H01M2/0222

  Electricity · mapped topic

• H01M4/60

  of organic compounds · CPC title