Metal sensor

Patent metadata

Field	Value
Publication number	US-9638823-B2
Application number	US-201214364432-A
Country	US
Kind code	B2
Filing date	Oct 31, 2012
Priority date	Dec 13, 2011
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A metal sensor includes a primary coil arranged in a first plane, a first compensation coil arranged in a second plane, a second compensation coil arranged in a third plane, and a magnetic field sensor arranged in a fourth plane. The first plane, the second plane, the third plane and the fourth plane are oriented parallel to one another and perpendicular to a common z-direction in each case.

First claim

The invention claimed is:

1. A metal sensor comprising:
a primary coil, which is arranged in a first plane;
a first compensation coil, which is arranged in a second plane;
a second compensation coil, which is arranged in a third plane;
a magnetic field sensor, which is arranged in a fourth plane; and
a signal source electrically connected to the primary coil, the first compensation coil, and the second compensation coil, and configured to supply the primary coil, the first compensation coil, and the second compensation coil with current,
wherein the first plane, the second plane, the third plane and the fourth plane are oriented parallel to one another and in each case perpendicularly to a common z-direction,
wherein the signal source supplies current to the primary coil and to the first compensation coil to generate a magnetic field defining a first shape,
wherein the signal source supplies current to the primary coil and to the second compensation to generate a magnetic field defining a second shape, and
wherein the first shape is different from the second shape.

2. The metal sensor as claimed in claim 1 , wherein the primary coil, the first compensation coil and the second compensation coil are circular and are arranged coaxially with one another.

3. The metal sensor as claimed in claim 1 , wherein the third plane is identical to the first plane or the second plane.

4. The metal sensor as claimed in claim 1 , wherein the fourth plane is identical to the first plane, the second plane or the third plane.

5. The metal sensor as claimed in claim 1 , wherein:
the third plane and the fourth are arranged at a first distance of less than 2 mm from one another,
the fourth plane is arranged between the first plane and the second plane and is distanced approximately equally far from the first plane and from the second plane,
the primary coil and the first compensation coil have diameters which differ by no more than 5%,
the primary coil and the first compensation coil have numbers of turns which differ by no more than 10%,
a first current is applied to the primary coil and a second current is applied to the first compensation coil, and a third current is applied to the second compensation coil,
the first current, the second current and the third current have approximately identical absolute values,
the second compensation coil has a number of turns that is a fraction of the number of turns of the primary coil, and
the second compensation coil has a diameter which differs by a small correction value from the same fraction of the diameter of the primary coil.

6. The metal sensor as claimed in claim 1 , wherein:
the magnetic field defining the first shape is a substantially quadrupolar magnetic field at a distance, and
a component of the quadrupolar magnetic field in the z-direction approximately disappears at a location of the magnetic field sensor if there is no magnetizable object in a vicinity of the metal sensor.

7. The metal sensor as claimed in claim 6 , wherein:
the magnetic field defining the second shape is a substantially dipolar magnetic field at a distance, and
a component of the dipolar magnetic field in the z-direction approximately disappears at the location of the magnetic field sensor if there is no magnetizable object in the vicinity of the metal sensor.

8. The metal sensor as claimed in claim 1 , wherein the primary coil, the first compensation coil and the second compensation coil are connected in series.

9. The metal sensor as claimed in claim 1 , further comprising:
a push-pull controller configured to control the primary coil, the first compensation coil and/or the second compensation coil, the push-pull controller including the signal source.

10. A method for operating a metal sensor including a primary coil, a first compensation coil, a second compensation coil, and a magnetic field sensor, the method comprising:
supplying current to the primary coil and to the first compensation coil during a first interval; and
supplying current to the primary coil and to the second compensation coil during a second interval,
wherein the primary coil is arranged in a first plane,
wherein the first compensation coil is arranged in a second plane,
wherein the second compensation coil is arranged in a third plane,
wherein the magnetic field sensor is arranged in a fourth plane, and
wherein the first plane, the second plane, the third plane and the fourth plane are oriented parallel to one another and in each case perpendicularly to a common z-direction.

11. A measuring device, comprising:
at least one metal sensor including (i) a primary coil, which is arranged in a first plane, (ii) a first compensation coil, which is arranged in a second plane, (iii) a second compensation coil, which is arranged in a third plane, (iv) a magnetic field sensor, which is arranged in a fourth plane, and (v) a signal source electrically connected to the primary coil, the first compensation coil, and the second compensation coil, and configured to supply the primary coil, the first compensation coil, and the second compensation coil with current,
wherein the first plane, the second plane, the third plane and the fourth plane are oriented parallel to one another and in each case perpendicularly to a common z-direction,
wherein the signal source supplies current to the primary coil and to the first compensation coil to generate a magnetic field defining a first shape,
wherein the signal source supplies current to the primary coil and to the second compensation to generate a magnetic field defining a second shape, and
wherein the first shape is different from the second shape.

12. The measuring device as claimed in claim 11 , wherein:
the magnetic field defining the first shape is a substantially quadrupolar magnetic field at a distance, and
the magnetic field defining the second shape is a substantially dipolar magnetic field at a distance.

Assignees

• Bosch Gmbh Robert

Inventors

• Albrecht Andrej
• Zibold Tobias

Classifications

• G01V3/104 Primary

  using several coupled or uncoupled coils (G01V3/101 takes precedence) · CPC title

• G01V3/107 Primary

  using compensating coil or loop arrangements · CPC title

• G01B7/003

  for measuring position, not involving coordinate determination (coordinate measuring G01B7/004) · CPC title