Brake assembly and a method of operating a brake assembly

Patent metadata

Field	Value
Publication number	US-9638273-B2
Application number	US-201314422087-A
Country	US
Kind code	B2
Filing date	Jul 2, 2013
Priority date	Aug 21, 2012
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A brake assembly for a vehicle comprising a wheel comprising a hollow section and a rim, the rim comprising a first portion comprising an electrically conductive material and a second portion adjacent to the first portion comprising a plurality of a permanent magnets and a stator comprising at least one electromagnetic coil arranged to be located within the hollow section of the wheel, wherein the stator is moveable between a first position in which the at least one electromagnetic coil is inductively coupled to the first portion of the rim when the wheel is rotating relative to the stator, and a second position in which the at least one electromagnetic coil is inductively coupled to the second portion of the rim.

First claim

The invention claimed is:

1. A brake assembly for a vehicle comprising:
a wheel comprising a hollow section and a rim, the rim comprising a first portion comprising an electrically conductive material and a second portion adjacent to the first portion comprising a plurality of a permanent magnets; and
at least one stator comprising at least one electromagnetic coil arranged to be located within the hollow section of the wheel;
wherein the at least one stator is moveable between a first position in which the at least one electromagnetic coil is inductively coupled to the first portion of the rim when the wheel is rotating relative to the stator, and a second position in which the at least one electromagnetic coil is inductively coupled to the second portion of the rim.

2. A brake assembly according to claim 1 , wherein in the first position, the at least one stator is aligned with the majority of the first portion of the rim.

3. A brake assembly according to claim 1 , wherein in the second position, the at least one stator is aligned with the majority of the second portion of the rim.

4. A brake assembly according to claim 1 , wherein the brake assembly comprises at least two stators each comprising at least one electromagnetic coil, the at least two stators being moveable into a third position in which at least one electromagnetic coil is inductively coupled to first portion and a different one of the at least one electromagnetic coils is inductively coupled to the second portion.

5. A brake assembly according to claim 1 , wherein the first portion of the rim is separated from an outer surface of the rim by an insulating material.

6. A brake assembly according to claim 1 , wherein the wheel comprises thermally conductive material arranged to dissipate heat generated by electromagnetic interactions between the at least one electromagnetic coil and first and/or second portions of the rim.

7. A brake assembly according to claim 1 , wherein the at least one stator is moveable in a direction parallel to the rotational axis of the wheel.

8. A brake assembly according to claim 1 , wherein movement of the at least one stator is actuated by an electrical, mechanical, or hydraulic actuator.

9. A brake assembly according to claim 8 , wherein the actuator is a linear actuator or a rotational actuator.

10. A brake assembly according to claim 1 , wherein movement of the at least one stator is driven by a screw actuator which engages with a thread integral to the inside surface of one or more of the or each stator.

11. A brake assembly according to claim 1 , further comprising a coil control module coupled to at least one of the electromagnetic coils.

12. A brake assembly according to claim 11 , wherein the coil control module is configured to receive and/or provide power to the at least one of the electromagnetic coils.

13. A brake assembly according to claim 12 , wherein the brake assembly comprises at least two stators each comprising at least one electromagnetic coil, and wherein the coil control module is coupled to at least two electromagnetic coils and is configured to receive and/or provide power to at least two of the electromagnetic coils independently.

14. A brake assembly according to claim 1 , further comprising a friction brake comprising a first brake element integral to the at least one stator and a second brake element attached to or integral to a fixed portion of the vehicle and wherein the at least one stator is moveable into a braking position in which the first brake element engages with the second brake element to inhibit rotation of the wheel.

15. A brake assembly according to claim 1 , wherein the vehicle comprises an aircraft.

16. A method of operating a brake assembly, the brake assembly comprising a wheel, the wheel comprising a hollow section and a rim, the rim comprising a first portion comprising an electrically conductive material and a second portion adjacent to the first portion comprising a plurality of a permanent magnets, at least one stator comprising at least one electromagnetic coil arranged to be located within the hollow section of the wheel, and wherein the at least one stator is moveable between a first position in which the at least one electromagnetic coil is inductively coupled to the first portion of the rim when the wheel is rotating relative to the stator, and a second position in which the at least one electromagnetic coil is inductively coupled to the second portion of the rim, the method comprising:
during a first phase in which the wheel is rotating at a first angular velocity, moving at least a first one of the at least one stator into the first position and applying a current to at least one of the electromagnetic coils inductively coupled to the first portion of the rim, so as to induce eddy currents in the first portion of the rim;
during a second phase in which the wheel is rotating at a second angular velocity, the second angular velocity being less than the first angular velocity, moving the first one of the at least one stator into the second position wherein at least one of the electromagnetic coils is inductively coupled to the second portion of the rim.

17. A method according to claim 16 wherein during the second phase the rim induces an electric current in the at least one electromagnetic coil.

18. A method according to claim 17 wherein the electric current induced in the at least one electromagnetic coil coupled to the second portion of the rim contributes to the current applied to the at least one electromagnetic coils coupled to the first portion of the rim.

19. A method according to claim 16 wherein during the second phase a current is applied to the at least one electromagnetic coil to induce a rotational force on the rim in a direction opposite to the direction of rotation of the wheel.

20. A method according to claim 16 , further comprising:
during a third phase occurring between the first phase and the second phase, moving the at least one stator into a third position in which:
an electromagnetic coil associated with a first one of the at least one stator is applied with a current and is inductively coupled to the first portion of the rim, and
an electromagnetic coil associated with a second one of the at least one stator is inductively coupled to the second portion of the rim.

21. A method according to claim 20 , further comprising:
during a fourth phase in which the at least one stator is in the second or the third position, driving at least one of the electromagnetic coils coupled to the second portion of the rim so as to induce a rotational force on the rim.

22. A method according to claim 16 , further comprising:
during a fifth phase occurring before the first phase in which the one or more stators are in the second position, applying a current to at least one of the electromagnetic coils coupled to the second portion of the rim so as to induce a rotation force on the rim so as to increase the angular velocity of rotation the wheel.

Assignees

• Messier-Dowty Ltd
• Safran Landing Systems Uk Ltd

Inventors

• Schmidt Robert Kyle

Classifications

• B60L2200/10

  Air crafts · CPC title

• B64C25/42

  Arrangement or adaptation of brakes · CPC title

• B60K7/0007 Primary

  the motor being electric · CPC title

• H02K2213/09

  Machines characterised by the presence of elements which are subject to variation, e.g. adjustable bearings, reconfigurable windings, variable pitch ventilators · CPC title

• B60K2007/0053

  the motor moving relative to the vehicle body and to the wheel axle · CPC title