Back-up boiler system for a solar thermal power plant based on molten salt technology, a solar thermal power plant and a method for operating a solar thermal power plant

Patent metadata

Field	Value
Publication number	US-9638064-B2
Application number	US-201314385993-A
Country	US
Kind code	B2
Filing date	Mar 19, 2013
Priority date	Mar 19, 2012
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A back-up boiler system for a solar thermal power plant ( 201 ) for transferring solar energy into electricity, said back-up boiler system comprising a combustion chamber ( 70 ) and a convection section ( 80 ) in fluid connection with said combustion chamber ( 70 ), wherein in the convection section ( 80 ) at least a first heat exchanger ( 92 ) is provided for heating a molten salts mixture of the solar thermal power plant and a second heat exchanger ( 90 ) for pre-heating boiler feed water of the solar thermal power plant, wherein the back-up boiler system ( 25 ) is configured to allow selection between only providing heat to the first heat exchanger ( 92 ), only providing heat to the second heat exchanger ( 90 ) and providing heat to both heat exchangers ( 90, 92 ), preferably dependent on availability of solar radiation and/or dependent on demand of power generation. The invention also relates to a solar thermal power plant ( 201 ) for transferring solar energy into electricity and a method for operating a solar thermal power plant.

First claim

The invention claimed is:

1. A back-up boiler system ( 25 ) for a solar thermal power plant ( 201 ) for transferring solar energy into electricity, said back-up boiler system comprising:
a combustion chamber ( 70 ), and
a convection section ( 80 ) in fluid connection with said combustion chamber ( 70 ), wherein in the convection section ( 80 ) at least a first heat exchanger ( 92 ) is provided for heating a molten salts mixture of the solar thermal power plant and a second heat exchanger ( 90 ) is provided for pre-heating boiler feed water of the solar thermal power plant,
wherein the back-up boiler system ( 25 ) is configured to allow selection between only providing heat to the first heat exchanger ( 92 ), only providing heat to the second heat exchanger ( 90 ) and providing heat to both heat exchangers ( 90 , 92 ), dependent on availability of solar radiation and/or dependent on demand of power generation;
wherein the first heat exchanger ( 92 ) is operatively coupled to a heat transfer fluid circuit ( 2 ) comprising the molten salts mixture and wherein the second heat exchanger ( 90 ) is operatively coupled to a boiler feed water circuit ( 3 ) comprising the boiler feed water; and
wherein the back-up boiler system further comprises at least two valves ( 81 , 83 ) configured to selectively direct flue gas coming from the combustion chamber along at least one of the first heat exchanger, the second heat exchanger, and both of the first heat exchanger and the second heat exchanger.

2. The back-up boiler system according to claim 1 , wherein the back-up boiler system comprises a controller that is configured to adjust the temperature of the flue gas.

3. The back-up boiler system according to claim 1 , wherein the convection section ( 80 ) comprises the at least two valves configured to provide a bypass allowing the flue gas from the combustion chamber ( 70 ) to bypass the second heat exchanger ( 90 ) for pre-heating the boiler feed water.

4. The back-up boiler system according to claim 1 , wherein the combustion chamber ( 70 ) comprises both a fuel inlet ( 72 ) and a primary air inlet ( 74 ) for combustion and a temperature control ( 76 ) to control the flue gas temperature at least when leaving the combustion chamber.

5. The back-up boiler system according to claim 4 , wherein the temperature control comprises a secondary air inlet ( 76 ) for supplying air to the combustion chamber to decrease the flue gas temperature.

6. The back-up boiler system according to claim 4 , wherein the convection section comprises at least a further temperature control ( 84 ) to control the flue gas temperature inside the convection section ( 80 ).

7. The back-up boiler system according to claim 6 , wherein the further temperature control comprises at least one quench air inlet ( 84 ) to decrease the temperature inside the convection section ( 80 ), and
wherein the at least one quench air inlet ( 84 ) is placed downstream of the first heat exchanger ( 92 ) with respect to the combustion chamber ( 70 ).

8. The back-up boiler system according to claim 6 , wherein the at least two valves and both temperature controls ( 76 , 84 ) are configured to cooperate for heating the molten salts mixture to a temperature in a range of 280° C.-550° C. and are configured to cooperate for heating the boiler feed water up to 250° C., and
wherein the convection section ( 80 ) comprises the at least two valves configured to provide a bypass allowing the flue gas from the combustion chamber ( 70 ) to bypass the second heat exchanger ( 90 ) for pre-heating the boiler feed water.

9. The back-up boiler system according to claim 1 , wherein the convection section further comprises at least one of a third heat exchanger ( 94 ) for steam generation or steam superheating to a temperature up to 530° C., a fourth heat exchanger for low pressure steam generation ( 96 ) and a fifth heat exchanger ( 98 ) for pre-heating demineralised water up to 90° C.

10. The back-up boiler system according to claim 9 , wherein the back-up boiler system comprises a third valve configured to provide a steam bypass allowing the flue gas to bypass the fourth heat exchanger for generating low pressure steam.

11. The back-up boiler system according to claim 1 , comprising a control unit for controlling the back-up boiler system based on at least one of the molten salts mixture temperature and the boiler feed water temperature.

12. The back-up boiler system according to claim 11 , wherein the convection section comprises at least one quench air inlet ( 84 ) to control the flue gas temperature inside the convection section ( 80 ), the combustion chamber comprises a primary air inlet ( 74 ) for combustion and a secondary air inlet ( 76 ) for supplying air to the combustion chamber to decrease the flue gas temperature, wherein the control unit is operatively coupled to the at least two valves ( 81 , 83 ) and to at least one of the primary air inlet ( 74 ), the secondary air inlet ( 76 ), and the at least one quench air inlet ( 84 ).

13. The back-up boiler system according to claim 1 , wherein the at least two valves comprises a first bypass valve ( 83 ) for bypassing the first heat exchanger ( 92 ) and downstream thereof, with respect to the flue gas coming from the combustion chamber, a second bypass valve ( 81 ) for bypassing the second heat exchanger ( 90 ), and said first bypass valve and said second bypass valve ( 81 , 83 ) permit each respective heat exchanger to switch between a configuration for letting the flue gas bypass said respective heat exchanger and letting the flue gas pass over said respective heat exchanger.

14. A solar thermal power plant for transferring solar energy into electricity comprising the back-up boiler system ( 25 ) according to claim 1 , the plant further comprising:
the heat transfer fluid circuit ( 2 ) comprising a heat transfer fluid, said heat transfer fluid being the molten salts mixture, said heat transfer fluid circuit being in thermal contact with a solar collection system ( 10 ) for heating the molten salts mixture;
the boiler feed water circuit ( 3 ) comprising the boiler feed water, said boiler feed water circuit being in thermal contact with the heat transfer fluid circuit to produce steam in the boiler feed water circuit;
a steam turbine ( 30 ) operatively coupled to the boiler feed water circuit for generating the electricity by means of the supplied steam.

15. The solar thermal power plant according to claim 14 , wherein the solar thermal power plant further comprises a storage tank ( 12 ) for storing the molten salts mixture and a steam generation unit ( 20 ) operatively coupled to the storage tank to transfer heat from the stored molten salts mixture to the boiler feed water to generate steam.

16. The solar thermal power plant according to claim 14 , wherein the solar thermal power plant comprises an integrated thermal desalination unit,
wherein the integrated thermal desalination unit is connected to a fourth heat exchanger ( 96 ) provided in the convection section for receiving low pressure steam from said fourth heat exchanger.

17. A method for operating the solar thermal power plant according to claim 14 , wherein the method comprises:
operating in a first mode wherein heat is provided only to the first heat exchanger ( 92 ) for heating the molten salts mixture to a temperature in a range of 280° C.-550° C., or
operating in a second mode wherein at least heat is provided only to the second heat exchanger ( 90 ) for pre-heating the boiler feed water up to 250° C., or
operating in a third mode w

Assignees

• Stamicarbon
• Enea Agenzia Naz Per Le Nuove Tecnologie L'Energia E Lo Sviluppo Economico Sostenibile

Inventors

• Iaquaniello Gaetano
• Capoferri Daniela
• Barsi Adriano
• Fabrizi Fabrizio
• Gaggioli Walter
• Giaconia Alberto
• Rinaldi Luca

Classifications

• F01K3/205

  more than one circuit being heated by one boiler · CPC title

• F22D1/003

  Feed-water heater systems (F22D1/325, F22D1/36 and F22D1/40 take precedence) · CPC title

• F22B35/001

  Controlling by flue-gas dampers (for superheaters F22G5/04) · CPC title

• F22B1/028

  Steam generation using heat accumulators (F22B27/14 takes precedence) · CPC title

• F22G5/04

  by regulating flue gas flow, e.g. by proportioning or diverting · CPC title