Flame-retardant polycarbonate molding materials V

Patent metadata

Field	Value
Publication number	US-9637634-B2
Application number	US-201314649686-A
Country	US
Kind code	B2
Filing date	Dec 4, 2013
Priority date	Dec 7, 2012
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

The present invention relates to flame-retardant, impact-modified polycarbonate (PC) compositions and molding compositions which have good mechanical properties, good resistance to chemicals and high hydrolytic stability.
The present application additionally relates to the use of the compositions in the production of molded articles, and to molded articles produced from the compositions.

First claim

The invention claimed is:

1. Composition comprising
A) from 80 to 98 parts by weight of aromatic polycarbonate and/or aromatic polyester carbonate,
B) from 0.5 to 6.0 parts by weight of rubber-modified graft polymer,
C) from 0.8 to 5.0 parts by weight of at least one cyclic phosphazene according to formula (X)

wherein
k represents 1 or an integer from 1 to 10,
wherein the trimer content (l=1) is from 60 to 98 mol %, wherein the content of higher oligomeric phosphazenes (k=3, 4, 5, 6 and 7) is from 5 to 20 mol %, in each case based on component C,

and wherein
R
is in each case identical or different and represents an amine radical; C 1 - to C 8 -alkyl, each optionally halogenated; C 1 - to C 8 -alkoxy; C 5 - to C 6 -cycloalkyl, each optionally substituted by alkyl and/or by halogen; C 6 - to C 20 -aryloxy each optionally substituted by alkyl, and/or by halogen, and/or by hydroxy; C 7 - to C 12 -aralkyl, each optionally substituted by alkyl, and/or by halogen; or a halogen radical; or an OH radical,
D) from 0 to 5.0 parts by weight of rubber-free vinyl (co)polymer or polyalkylene terephthalate,
E) from 0 to 15.0 parts by weight of one or more additives,
F) from 0.05 to 1.00 part by weight, of one or more antidripping agents,

wherein all the parts by weight are optionally normalised that the sum of the parts by weight of all the components A+B+C+D+E+F in the composition is 100.

2. Composition according to claim 1 , wherein the content of trimers (k=1) is from 65 to 95 mol %, based on component C.

3. Composition according to claim 1 , wherein the amount of component C is from 1.0 to 4.5 parts by weight.

4. Composition according to claim 1 , wherein component C is selected from the group consisting of propoxyphosphazenes, phenoxyphosphazenes, methylphenoxyphosphazenes, aminophosphazenes and fluoroalkylphosphazenes.

5. Composition according to claim 1 , wherein R is phenoxy.

6. Composition according to claim 1 , wherein the content of trimers (k=1) is from 65 to 85 mol %, based on component C.

7. Composition comprising
A) from 80 to 98 parts by weight of aromatic polycarbonate and/or aromatic polyester carbonate,
B) from 0.5 to 6.0 parts by weight of rubber-modified graft polymer,
C) from 0.8 to 5.0 parts by weight of at least one cyclic phosphazene according to formula (X)

wherein
k represents 1 or an integer from 1 to 10,

wherein the trimer content (k=1) is from 65 to 85 mol %, the tetramer content (k=2) is from 10 to 20 mol %, the content of higher oligomeric phosphazenes (k=3, 4, 5, 6 and 7) is from 5 to 15 mol %, and the content of phosphazene oligomers with k≧8 is from 0 to 1 mol %, in each case based on component C,
and wherein
R
is in each case identical or different and represents an amine radical; C 1 - to C 8 -alkyl, each optionally halogenated; C 1 - to C 8 -alkoxy; C 5 - to C 6 -cycloalkyl, each optionally substituted by alkyl and/or by halogen; C 6 - to C 20 -aryloxy, each optionally substituted by alkyl and/or by halogen and/or by hydroxy; C 7 - to C 12 -aralkyl, each optionally substituted by alkyl and/or by halogen; or a halogen radical; or an OH radical,
D) from 0 to 5.0 parts by weight of rubber-free vinyl (co)polymer or polyalkylene terephthalate,
E) from 0 to 15.0 parts by weight of one or more additives,
F) from 0.05 to 1.00 part by weight of one or more antidripping agents, wherein the sum of the parts by weight of all the components A+B+C+D+E+F in the composition is 100.

8. Composition according to claim 1 , wherein component D) is present in an amount of from 0.5 to 4.0 parts by weight.

9. Composition according to claim 1 , wherein the thermoplastic aromatic polycarbonates have a mean molecular weight (weight-average) of from 22,000 to 30,000 g/mol.

10. Composition according to claim 1 , comprising as component E at least one additive selected from the group consisting of flame-retardant synergists, antidripping agents, lubricants and demoulding agents, nucleating agents, stabilisers, anti statics, colourants, pigments and fillers and reinforcing materials.

11. Composition according to claim 1 , wherein the graft base of component B is selected from the group consisting of diene rubbers, EP(D)M rubbers, acrylate, polyurethane, silicone, chloroprene and ethylene/vinyl acetate rubbers.

12. A composition according to claim 1 capable of being used in production of one or more injection-moulded and/or thermoformed moulded articles.

13. Moulded article obtained from a composition according to claim 1 .

14. A composition according to claim 1 , wherein
R
is in each case identical or different and represents an amine radical; methyl, ethyl, propyl or butyl; methoxy, ethoxy, propoxy or butoxy; C 5 - to C 6 -cycloalkyl; phenoxy, naphthyloxy; phenyl-C 1 -C 4 -alkyl; or a chlorine radical; or an OH radical.

15. A composition according to claim 1 , wherein
R
is in each case identical or different and represents an amine radical; C 1 - to C 8 -alkyl, each optionally halogenated with fluorine; C1- to C 8 -alkoxy; C 5 - to C 6 -cycloalkyl each optionally substituted by C 1 -C 4 -alkyl, and/or by chlorine and/or bromine; C 6 - to C 20 -aryloxy, each optionally substituted by C 1 -C 4 -alkyl, and/or by chlorine and/or bromine, and/or by hydroxy; C 7 - to C 12 -aralkyl, each optionally substituted by C 1 -C 4 -alkyl, and/or by chlorine and/or bromine; or a halogen radical; or an OH radical.

16. A composition according to claim 1 , wherein
k represents 1 or an integer from 1 to 8.

17. A composition according to claim 1 , wherein
k represents 1 or an integer from 1 to 5.

18. Composition according to claim 1 , wherein the content of trimers (k=1) is from 65 to 90 mol %, based on component C.

Assignees

• Covestro Deutschland Ag

Inventors

• Jung Mathieu
• Eckel Thomas
• Taschner Vera

Classifications

• C08L55/02

  ABS [Acrylonitrile-Butadiene-Styrene] polymers · CPC title

• C08L69/00 Primary

  Compositions of polycarbonates; Compositions of derivatives of polycarbonates · CPC title

• C08K5/5399

  Phosphorus bound to nitrogen · CPC title

• C07F9/65818

  n > 4 · CPC title

• C07F9/65814

  n = 3 or 4 · CPC title