Zeolitic materials with heteroatom substitutions on external surface of lattice framework

Patent metadata

Field	Value
Publication number	US-9636669-B2
Application number	US-201414185115-A
Country	US
Kind code	B2
Filing date	Feb 20, 2014
Priority date	Feb 22, 2013
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A zeolite material is provided having non-boron heteroatoms on the external surface of the zeolitic material lattice framework and B heteroatoms, or silanols created from boron hydrolysis, throughout the remainder of the lattice framework. The lattice framework of the zeolite material comprises large pore 12 member ring or larger openings at the external surface of the framework, and 10 member ring or smaller openings beneath the external surface large pore openings. Also provided is a process for preparing the zeolitic material.

First claim

What is claimed is:

1. A zeolite material having non-boron heteroatoms on the external surface of the zeolitic material lattice framework and only B heteroatoms, or silanols created from boron hydrolysis, throughout the remainder of the lattice framework.

2. The zeolite material of claim 1 , wherein the lattice framework comprises large pore 12 member ring or larger openings at the external surface of the framework, and 10 member ring or smaller openings beneath the external surface large pore openings.

3. The zeolite material of claim 2 , wherein the external surface of the framework comprises 12 member ring openings with 10 member ring openings beneath the external surface 12 member ring openings.

4. The zeolite material of claim 2 , wherein the zeolite material has Al, Fe or Ti heteroatoms on the external surface of the lattice framework.

5. The zeolite material of claim 1 , wherein the zeolite material has Al, Fe or Ti heteroatoms on the external surface of the lattice framework.

6. The zeolite material of claim 1 , wherein the zeolite material is of a framework structure selected from the group consisting of SSZ-70 and ERB-1.

7. The zeolite material of claim 6 , wherein the zeolite material is a delaminated zeolitic material.

8. The zeolite material of claim 1 , wherein the zeolite material is of a MWW framework structure.

9. The zeolite material of claim 1 , wherein the zeolite material is a delaminated zeolitic material.

10. A catalyst comprising the zeolite of claim 1 .

11. A zeolitic material having Al heteroatoms only on the external surface of the zeolitic material lattice framework and B heteroatoms throughout the remainder of the lattice framework, with the external surface of the framework comprising 12 member ring openings with 10 member ring openings beneath the external surface 12 member ring openings, and with the zeolitic material being a delaminated zeolitic material.

12. A process for preparing the zeolitic material of claim 1 , comprising the steps of:
(i) selecting or preparing a zeolitic material having a structure with a lattice framework comprising large pore 12 member rings or larger openings at the external surface of the framework, and 10 member rings or smaller openings beneath the external surface large pore openings, and B heteroatoms or silanols that are created from boron hydrolysis throughout the lattice framework; and
(ii) substituting the B heteroatoms or silanols on the external surface of the zeolitic material lattice framework with non-boron heteroatoms.

13. The process of claim 12 , wherein the B heteroatoms or silanols in (ii) on the external surface are substituted with Al, Fe or Ti heteroatoms.

14. The process of claim 13 , wherein the substitution is conducted by contacting the zeolitic material of (i) with an aluminum nitrate solution.

15. The process of claim 14 , wherein the contacting is conducted at a temperature of 50-200° C. for 1-7 days.

16. The process of claim 12 , wherein the zeolitic material of (i) is of a framework structure selected from the group consisting of SSZ-70 and ERB-1.

17. The process of claim 12 , wherein the zeolitic material of (i) is of a MWW framework structure.

18. The process of claim 12 , wherein the zeolitic material of (i) is a delaminated zeolite material.

19. The process of claim 18 , wherein the delaminated zeolite material is obtained by preparing an aqueous mixture of chloride and fluoride anions and a layered zeolite material, maintaining the aqueous mixture at a temperature in the range of 5-150° C. for a length of time to effect delamination, and then recovering the delaminated zeolite material.

Assignees

• Zones Stacey I
• Katz Alexander S
• Ogino Isao
• Ouyong Xiaoying
• Univ California
• Chevron Usa Inc

Inventors

• Zones Stacey I
• Katz Alexander S
• Ogino Isao
• Ouyong Xiaoying

Classifications

• B01J29/072

  Iron group metals or copper · CPC title

• B01J29/86 Primary

  Borosilicates; Aluminoborosilicates {(B01J29/005 takes precedence)} · CPC title

• C01B39/026

  After-treatment · CPC title

• C01B39/48

  using at least one organic template directing agent · CPC title

• B01J35/1014

  Operations & Transport · mapped topic