Microneedle

Patent metadata

Field	Value
Publication number	US-9636490-B2
Application number	US-201113881322-A
Country	US
Kind code	B2
Filing date	Oct 24, 2011
Priority date	Oct 25, 2010
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A microneedle and a microneedle array, which have both aspects of safety and easiness to use and can administer a predetermined dose of a medical agent without causing a pain by smoothly running into the skin surface layer of a patient, includes a frustum and a forward end portion thereon, the forward end portion having a forward end apex angle in the range of 15 to 60° and a forward end diameter in the range of 1 to 20 μm and satisfying the expression H/D≧5, where H is a total height of the microneedle, and D is a diameter of a bottom surface of the frustum).

First claim

The invention claimed is:

1. A microneedle comprising:
a frustum of a cone or pyramid, wherein a diameter D of a bottom surface of the frustum is larger than a diameter of an upper surface of the frustum;
a flange at a bottom portion of the frustum; and
a forward end portion formed on the upper surface of the frustum, wherein the forward end portion has a forward end apex angle (A) in a range of 15 to 60° and a forward end diameter (B) in a range of 1 to 20 μm and satisfying the following expression (1),
H/D≧ 5  (1)

where H is a total height of the microneedle,
the frustum having a first taper, and
the flange having a second taper shallower than the first taper.

2. The microneedle of claim 1 , which has a surface roughness represented by the following expression (2),
5 nm≦ Rz≦ 10 μm  (2)

where Rz is a maximum height of the surface roughness.

3. The microneedle of claim 1 , which has a surface roughness represented by the following expression (3),
50 nm≦ Rz≦ 5 μm  (3)

where Rz is a maximum height of the surface roughness.

4. The microneedle of claim 1 , wherein the height H is 300 to 700 μm and the diameter D of the bottom surface of the frustum is 10 to 200 μm.

5. The microneedle of claim 1 , wherein the microneedle is comprised of a thermoplastic resin.

6. The microneedle of claim 5 , wherein the thermoplastic resin is at least one member selected from the group consisting of polycarbonate, polypropylene, cycloolefin polymer, cycloolefin copolymer, polyethylene terephthalate, acrylic resin, polyphenylene sulfide, polyether ether ketone, polybutylene terephthalate, polybutylene naphthalate and polyethylene naphthalate.

7. The microneedle of claim 1 , wherein the microneedle is comprised of a biodegradable resin.

8. The microneedle of claim 7 , wherein the biodegradable resin is at least one member selected from the group consisting of polyglycolic acid, polylactic acid, stereocomplex polylactic acid, polycarbonate resin derived from a plant and polybutylene succinate.

9. A microneedle array comprising a plurality of microneedles recited in claim 1 , and a substrate, wherein the plurality of microneedles are arranged on the substrate.

10. The microneedle array of claim 9 , wherein the microneedles are arranged at 50 to 500 microneedles per cm 2 .

11. The microneedle array of claim 9 , wherein the microneedle array exhibits a puncturing efficiency of 80% or more when pressed on a skin surface sufficient to form a dent in the skin surface 10 mm deep.

12. A microneedle device comprising the microneedle array recited in claim 9 holding a medical agent, and an applicator for administering the medical agent into a living organism.

13. A method of administering a medical agent with the microneedle array according to claim 9 , the microneedle array holding the medical agent, the method comprising causing the medical-agent-holding microneedle array to puncture a skin surface.

14. The microneedle of claim 1 , wherein the microneedle is configured to deliver a drug to a target area from a surface of the microneedle.

15. The microneedle of claim 1 , wherein H is no more than 700 μm.

16. The microneedle of claim 1 , wherein the microneedle is solid.

17. The microneedle of claim 1 , wherein the first taper is a constant taper.

Assignees

• Masaoka Koichi
• Ikari Keizo
• Oda Takashi
• Kobayashi Katsunori
• Hamamoto Hidetoshi
• Ishibashi Masaki
• Toyohara Kiyotsuna
• Medrx Co Ltd

Inventors

• Masaoka Koichi
• Ikari Keizo
• Oda Takashi
• Kobayashi Katsunori
• Hamamoto Hidetoshi
• Ishibashi Masaki
• Toyohara Kiyotsuna

Classifications

• A61M37/0015 Primary

  by using microneedles · CPC title

• A61M2037/0061

  Methods for using microneedles · CPC title

• A61M2037/0023

  Drug applicators using microneedles · CPC title

• A61M2037/0053

  Methods for producing microneedles · CPC title

• A61M37/00

  Other apparatus for introducing media into the body (for reproduction or fertilisation A61B17/425; apparatus for iontophoresis or cataphoresis A61N1/30); Percutany, i.e. introducing medicines into the body by diffusion through the skin (salt baths A61H33/04) · CPC title