Securing fasteners

Patent metadata

Field	Value
Publication number	US-9636156-B2
Application number	US-201514975904-A
Country	US
Kind code	B2
Filing date	Dec 21, 2015
Priority date	May 27, 2011
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A fastener, for example a bone screw, is sized to pass into an aperture of an implant, for example, a bone plate, the fastener having an anchor portion engageable with body tissue, and a head portion formed by an assembly of an insert and an anchor extension. The insert and anchor extension cooperate to form a reduced dimension passable into the aperture, and an expanded dimension not passable out of the aperture. The size of the assembly may be configurable, for example, by tabs, ramped surfaces, or an expanding diameter of a threadable insert.

First claim

What is claimed is:

1. A method of securing body tissue relative to an implant comprising:
positioning an implant having an aperture having a first diameter adjacent to a bone member;
inserting a fastener having a head portion and an anchor portion into the aperture such that the anchor portion is inserted into the bone member and the head portion is retained in the aperture, wherein the head portion comprises one or more gapped regions that are cut through an upper surface of the head portion, wherein the head portion has a first diameter, the first diameter of the head portion is equal to or smaller than the first diameter of the aperture such that the head portion does not deflect when being inserted into the aperture; and
an insert positioned within an opening in the head portion of the fastener, wherein the insert includes one or more tabs, each of which at least partially occupies the one or more gapped regions such that the one or more tabs are at least partially positioned in the one or more gapped regions in the locked position, wherein the insert has a first diameter, the first diameter of the insert being equal to or larger than the first diameter of the aperture such that at least one of the tabs will deflect inwardly when inserted into the aperture.

2. The method of claim 1 , wherein the insert further comprises an insert retainer that engages a head retainer of the head portion of the fastener, and wherein the insert retainer comprises a flange with a gapped region which enables the insert retainer to resiliently bend or deflect to pass over the head retainer.

3. The method of claim 1 , wherein at least a portion of the head portion has a second diameter and at least a portion of the insert has a second diameter, the second diameter of the head portion being smaller than the second diameter of the insert.

4. The method of claim 1 , wherein the one or more tabs extend the entire length and width of the one or more gapped regions.

5. The method of claim 1 , wherein the insert is positioned in an unlocked position when the one or more tabs are not positioned in the one or more gapped regions.

6. The method of claim 1 , wherein the one or more tabs of the insert are flexible.

7. The method of claim 1 , wherein the insert is preassembled into the head portion of the fastener.

8. The method of claim 7 , wherein the insert is compressed as the insert passes through the aperture of the implant.

9. The method of claim 8 , wherein the insert expands after the insert is compressed as the insert progresses further downward into the aperture.

10. The method of claim 1 , wherein the insert has an upper diameter that is greater than a lower diameter of the insert.

11. The method of claim 10 , wherein the upper diameter is provided by increasing a thread height of threads that extend around the insert.

12. The method of claim 1 , wherein the insert comprises outer threads and the head portion of the fastener comprises inner threads that engage the outer threads.

13. A method for preventing back out of a fastener comprising:
positioning a plate member having an aperture having a first diameter against a bone member;
inserting a fastener having a head portion and an anchor portion into the aperture, wherein the anchor portion is inserted into the bone member and the head portion is engaged with the plate, wherein the head portion comprises one or more gapped regions that are cut through an upper surface of the head portion, and wherein the one or more gapped regions extend circumferentially around the head portion of the fastener, wherein the head portion has a first diameter, the first diameter of the head portion is equal to or smaller than the first diameter of the aperture such that the head portion does not deflect when being inserted into the aperture; and
moving an insert positioned in an opening in the head portion of the fastener to a locked position, wherein the insert includes one or more tabs, each of which occupies the one or more gapped regions such that the one or more tabs are inserted into the one or more gapped regions in the locked position, wherein the insert has a first diameter, the first diameter of the insert being equal to or larger than the first diameter of the aperture such that at least one of the tabs will deflect inwardly when inserted into the aperture.

14. The method of claim 13 , wherein the insert further comprises an insert retainer that engages a head retainer of the head portion of the fastener, and wherein the insert retainer comprises a flange with a gapped region which enables the insert retainer to resiliently bend or deflect to pass of the head retainer.

15. The method of claim 13 , wherein the one or more tabs of the insert are flexible.

16. The method of claim 13 , wherein the insert comprises threads and the head portion of the fastener comprises threads that engage one another.

17. The method of claim 13 , wherein the insert has an upper diameter that is greater than a lower diameter of the insert.

18. The method of claim 17 , wherein at least a portion of the insert is ramped or tapered to create the different diameters.

19. The method of claim 13 , wherein two or more tabs are compressed as the insert is inserted through the aperture of the implant.

20. The method of claim 19 , wherein the one or more tabs expand following compression as the insert is inserted further down the aperture of the implant.

Assignees

• Globus Medical Inc

Inventors

• Black michael e
• Hansell Matthew
• Suh Jon

Classifications

• A61B17/8685

  comprising multiple separate parts · CPC title

• A61B17/8605

  Heads, i.e. proximal ends projecting from bone · CPC title

• A61B17/8047

  wherein the additional element surrounds the screw head in the plate hole (A61B17/8052 takes precedence) · CPC title

• A61B17/8038 Primary

  the additional component being inserted in the screw head · CPC title

• A61B17/8057

  the interlocking form comprising a thread · CPC title