Power converter controller

Patent metadata

Field	Value
Publication number	US-9634580-B2
Application number	US-201414772479-A
Country	US
Kind code	B2
Filing date	Mar 4, 2014
Priority date	Mar 5, 2013
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

A difference command generator generates a difference command equivalent to a time integral of three-phase voltage applied to an inductive load in a predetermined cycle in a complex plane. A vector command generator generates vector commands that are respectively time integrals of voltage vectors and compose the difference command. A switching signal generator generates switching signals for controlling three pairs of switches in an inverter on the basis of the vector commands. A phase-current computing unit obtains an estimated value for the three-phase current on the basis of a current flowing DC buses and the vector commands. At least two of the vector commands that are time integrals of different ones of the non-zero voltage vectors have magnitudes greater than or equal to a predetermined value corresponding to a minimum required amount of time to maintain switching patterns in order for the phase-current computing unit to detect the current.

First claim

The invention claimed is:

1. A power converter controller for controlling a power converter every predetermined cycle, said power converter applying three-phase voltage to an inductive load to supply three-phase current to said inductive load,
said power converter including three current paths each having a node and a pair of switches connected in series via said node between a pair of DC buses,
said three-phase current being output from said three nodes according to conducting/non-conducting states of said three pairs of switches, said conducting/non-conducting states being based on a plurality of switching patterns,
voltage vectors corresponding to said switching patterns being classified into a pair of zero voltage vectors and six non-zero voltage vectors other than said zero voltage vectors, a first one of said zero voltage vectors corresponding to a switching pattern in which said inductive load is connected to only a first one of said DC buses, a second one of said zero voltage vectors corresponding to a switching pattern in which said inductive load is connected to only a second one of said DC buses,
said non-zero voltage vectors being shown with said zero voltage vectors as initial points to be located every angle of π/3 in a complex plane,
each two of said non-zero voltage vectors that are located to form an angle of 2π/3 in said complex plane corresponding to said switching patterns that are common in one of said current paths and different in the other two of said current paths,
each two of said non-zero voltage vectors that are located to form an angle of π in said complex plane corresponding to said switching patterns that are different in said three current paths,
said power converter controller comprising:
a difference command generator that generates a difference command equivalent to a time integral of said three-phase voltage applied to said inductive load in one of said predetermined cycles in said complex plane;
a vector command generator that generates a plurality of vector commands that are respectively time integrals of said voltage vectors and compose said difference command;
a switching signal generator that generates switching signals for controlling said conducting/non-conducting states of said three pairs of switches on the basis of said vector commands; and
a phase-current computing unit that detects current flowing through said DC buses to obtain an estimated value for said three-phase current on the basis of said current and said vector commands, wherein
at least two of said vector commands that are time integrals of different ones of said non-zero voltage vectors have magnitudes greater than or equal to a predetermined value that corresponds to a minimum required amount of time to maintain said switching patterns in order for said phase-current computing unit to detect said current.

2. The power converter controller according to claim 1 , wherein
said vector command generator includes:
an original vector generator that generates original vectors every said predetermined cycle, the original vectors including a pair of original non-zero vectors;
a correction vector generator that generates a pair of correction vectors every said predetermined cycle;
a compensation vector generator that generates a pair of compensation vectors every said predetermined cycle; and
a vector integrating unit that integrates said pair of said correction vectors, said pair of said compensation vectors, and at least one of no-value vectors to output said vector commands, wherein

said pair of said original non-zero vectors are each a time integral of said non-zero voltage vector, form an angle of π/3 in said complex plane, and compose a half of said difference command,
said pair of said correction vectors are each a time integral of said non-zero voltage vector, each have a magnitude greater than or equal to said predetermined value, and correspond to mutually different ones of said non-zero voltage vectors,
one of said non-zero voltage vectors corresponding to one of said pair of said correction vectors and one of said non-zero voltage vectors corresponding to one of said original non-zero vectors matching each other,
said pair of said compensation vectors are each a time integral of said non-zero voltage vector, correspond to mutually different ones of said non-zero voltage vectors, and compose said difference command along with said pair of said correction vectors, and
said no-value vectors are each a time integral of said zero voltage vector, and have no magnitudes.

3. The power converter controller according to claim 2 , wherein
in said vector commands, said no-value vectors are used at a start time point and/or an end time point of said predetermined cycle, and
in said vector commands, a difference between the number of switches conducting between said nodes and one of said DC buses in said switching patterns corresponding to said voltage vectors corresponding to said no-value vectors and the number of switches conducting between said nodes and said one of said DC buses in said switching patterns corresponding to said voltage vectors corresponding to said vector commands used immediately after said no-value vectors is one.

4. The power converter controller according to claim 3 , wherein
each of said non-zero voltage vectors corresponding to said correction vectors and each of said non-zero voltage vectors corresponding to said original non-zero vectors match each other,
said pair of said compensation vectors form an angle of π/3 in said complex plane,
a first one of said pair of said compensation vectors is used before a second one of said pair of said compensation vectors,
when making a first number denote the number of switches conducting between said nodes and said one of said DC buses in one of said switching patterns corresponding to one of said voltage vectors corresponding to said first one of said compensation vectors,
making a second number denote the number of switches conducting between said nodes and said one of said DC buses in one of said switching patterns corresponding to one of said voltage vectors corresponding to said second one of said compensation vectors, and
making a third number denote the number of switches conducting between said nodes and said one of said DC buses in one of said switching patterns corresponding to one of said voltage vectors corresponding to one of said vector commands used immediately before said first one of said compensation vectors,
said first number is greater than said second number in a case where said third number is three,
said first number is smaller than said second number in a case where said third number is zero, and
said first number is equal to said third number in a case where said third number is one or two.

5. The power converter controller according to claim 3 , wherein
in a case where the sum of magnitudes of said pair of said original non-zero vectors is smaller than or equal to a half of said predetermined value,
said correction vectors correspond to a pair of said non-zero voltage vectors forming an angle of 2π/3 in said complex plane,
said compensation vectors correspond to a pair of said non-zero voltage vectors forming an angle of π/3 in said complex plane, and
one of said non-zero voltage vectors corresponding to one of said pair of said correction vectors used later and one of said non-zero voltage vectors corresponding to one of said pair of said compensation vectors used earlier form an angle of π in said complex plane.

6. The power converter controller according to claim 5 , wherein
said pair of said correction vectors each have a magnitude equal to said predetermined value, and
one of said pair of said compensation vectors used later has a magnitude obtained by subt

Assignees

• Daikin Ind Ltd

Inventors

• Nakagawa Michihiro
• Kitano Nobuki
• Kobayashi Naoto

Classifications

• H02P21/12

  Stator flux based control involving the use of rotor position or rotor speed sensors · CPC title

• H02M7/53875 Primary

  with analogue control of three-phase output · CPC title

• H02P27/12

  pulsing by guiding the flux vector, current vector or voltage vector on a circle or a closed curve, e.g. for direct torque control · CPC title

• H02M7/539 Primary

  with automatic control of output wave form or frequency (H02M7/5375 - H02M7/5387 take precedence) · CPC title

• H02P21/30

  Direct torque control [DTC] or field acceleration method [FAM] · CPC title