Metal-air battery having folded structure and method of manufacturing the same
US-2015140452-A1 · May 21, 2015 · US
US9634365B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9634365-B2 |
| Application number | US-201514637548-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 4, 2015 |
| Priority date | Sep 15, 2014 |
| Publication date | Apr 25, 2017 |
| Grant date | Apr 25, 2017 |
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A metal-air battery includes first and second cells, each cell including a negative electrode metal layer, a negative electrode electrolytic film, a positive electrode layer configured to use oxygen as an active material, and a gas diffusion layer, wherein the negative electrode metal layer, the negative electrode electrolytic film, the positive electrode layer, and the gas diffusion layer are sequentially disposed, wherein each cell has an open surface through which at least a portion of the gas diffusion layer is in fluid communication with, outside air, wherein the first and second cells contact each other, and wherein a direction of a first open surface of the first cell is different from a direction of a second open surface of the second cell.
Opening claim text (preview).
What is claimed is: 1. A metal-air battery comprising: a first cell comprising a first negative electrode metal layer, a first negative electrode electrolytic film on the first negative electrode metal layer, a first positive electrode layer configured to use oxygen as an active material and on the first negative electrode electrolytic film, and a first gas diffusion layer on the first positive electrode layer, wherein the first negative electrode electrolytic film is between the first negative electrode metal layer and the first positive electrode layer, and the first positive electrode layer is between the first negative electrode electrolytic film and the first gas diffusion layer; and; a second cell comprising a second negative electrode metal layer, a second negative electrode electrolytic film on the second negative electrode metal layer, a second positive electrode layer configured to use oxygen as an active material and on the second negative electrode electrolytic film, and a second gas diffusion layer on the second positive electrode layer, wherein the second negative electrode electrolytic film is between the second negative electrode metal layer and the second positive electrode layer, and wherein the second positive electrode layer is between the second negative electrode electrolytic film and the second gas diffusion layer, wherein the first cell has a first open surface through which at least a portion of the gas diffusion layer is in fluid communication with outside air, wherein the second cell has a second open surface through which at least a portion of the gas diffusion layer is in fluid communication with outside air, wherein the first cell and the second cells contact each other, and wherein a first direction extending perpendicular and away from the first open surface of the first cell is different from a second direction extending perpendicular and away from the second open surface of the second cell. 2. The metal-air battery of claim 1 , wherein the first direction of the first open surface of the first cell is opposite to the second direction of the second open surface of the second cell. 3. The metal-air battery of 1 , wherein the first direction of the first open surface of the first cell intersects the second direction of the second open surface of the second cell. 4. The metal-air battery of claim 1 , wherein the first cell comprises a first inner surface that is disposed in a direction opposite to the first direction of the first open surface of the first cell, and the second cell contacts the first inner surface of the first cell. 5. The metal-air battery of claim 1 , wherein the first negative electrode metal layer of the first cell contacts the second negative electrode metal layer of the second cell. 6. The metal-air battery of claim 5 , wherein the first negative electrode metal layer of the first cell and the second negative electrode metal layer of the second cell contact or are a same metal layer. 7. The metal-air battery of claim 1 , wherein in at least one of first cell and second cell, at least one of the first negative electrode metal layer, the first negative electrode electrolytic film, the first positive electrode layer, and the second negative electrode metal layer, the second negative electrode electrolytic film, and the second positive electrode layer are in a bent state so that the first positive electrode layer contacts a first surface of the first gas diffusion layer and a second surface of the first gas diffusion layer, wherein the first surface of the first gas diffusion layer is opposite second surface of the first gas diffusion layer, and wherein a side surface of the gas diffusion layer between the first and second surfaces of the first gas diffusion layer is in fluid communication with, outside air. 8. The metal-air layer of claim 1 , wherein each of the first and second cells further comprises an outer casing that surrounds the first and second negative electrode metal layers, the first and second negative electrode electrolytic films, and the first and second positive electrode layers. 9. The metal-air layer of claim 1 , further comprising a third cell in which a third negative electrode metal layer, a third negative electrode electrolytic film, a third positive electrode layer configured to use oxygen as an active material, and a third gas diffusion layer are disposed such that the third negative electrode electrolytic film is between the third negative electrode metal layer and the third positive electrode layer, and the third positive electrode layer is between the third negative electrode electrolytic film and the third gas diffusion layer, and wherein the third cell has an open surface through which at least a portion of the gas diffusion layer is in fluid communication with outside air, and wherein the third cell is spaced apart from the first and second cells and is disposed so that the open surface of the third cell and the open surface of the first cell face each other. 10. The metal-air battery of claim 9 , wherein a channel to which air is introduced is defined by the open surface of the third cell and the open surface of the first cell. 11. The metal-air battery of claim 10 , wherein a size of the channel is constant in a direction in which the air is introduced. 12. The metal-air battery of claim 10 , wherein a size of the channel decreases in a direction in which the air is introduced. 13. The metal-air battery of claim 10 , further comprising a nozzle that is disposed around an inlet of the channel and has a cross-sectional area that decreases in a direction in which the air is introduced. 14. The metal-air battery of claim 9 , further comprising a fourth cell in which a fourth negative electrode metal layer, a fourth negative electrode electrolytic film, a fourth positive electrode layer that uses oxygen as an active material, and a fourth gas diffusion layer are sequentially disposed and have an open surface through which at least a portion of the gas diffusion layer is in fluid communication with, outside air, wherein the fourth cell contacts the third cell and a direction extending perpendicular and away from the open surface of the fourth cell is different from a direction extending perpendicular and away from the open surface of the third cell. 15. The metal-air battery of claim 9 , wherein a plurality of the first cells and a plurality of the second cells are provided, wherein the plurality of first cells is arranged in a direction which is parallel to a direction of the plurality of the second cells. 16. The metal-air battery of claim 15 , wherein a plurality of the third cells are provided, wherein the plurality of third cells is arranged in a direction that is parallel to the direction of the plurality of the first cells or is inclined with respect to the direction of the plurality of the first cells. 17. The metal-air battery of claim 1 , wherein the first and second cells have a rectilinear cross-sectional shape. 18. The metal-air battery of claim 10 , further comprising an air circulator that comprises a first area that is disposed around an inlet of the channel and is configured to provide a first pressure, a second area that is disposed around an outlet of the channel and is configured to provide a second pressure that is less than the first pressure, and a third area that connects the first area and the second area and is configured to provide a third pressure that is greater than the first pressure.
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