Tonneau cover system and ratchet clamp

Patent metadata

Field	Value
Publication number	US-9630479-B2
Application number	US-201514875006-A
Country	US
Kind code	B2
Filing date	Oct 5, 2015
Priority date	Oct 7, 2014
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

A threaded rod can be pivotably coupled to the tonneau cover via a proximal end. A housing can have first and second housing portions slidably coupled to the threaded rod and moveable along the threaded rod relative to each other between locked and unlocked positions. The second housing portion can include a channel positioned to receive a downwardly disposed distal edge of an inboard flange. Locking pawls within the housing can move to engage threads of the rod to prevent movement of the channel relative to the elongate member when in the locked position. The locking pawls can move to release the threads of the rod to allow movement of the channel relative to the rod when in the unlocked position. A biasing member can apply a biasing force biasing the housing toward the proximal end of the elongate member and biasing the housing toward the locked position.

First claim

What is claimed is:

1. A tonneau cover system for a cargo box of a pickup truck, the cargo box comprising a flange having a downwardly disposed edge, the tonneau cover system comprising:
a tonneau cover for covering the cargo box; and
a clamp to secure the tonneau cover to the cargo box, the clamp comprising:
an elongate member having a proximal end pivotably coupled to the tonneau cover;
a housing having a first housing portion and a second housing portion slidably coupled to the elongate member, the second housing portion including a channel positioned to receive the downwardly disposed edge and being slidable along the elongate member relative to the first housing portion between a locked position and an unlocked position;
a locking mechanism within the housing and movable to engage the elongate member to prevent movement of the channel relative to the elongate member when the first and second housing portions are in the locked position; and the locking mechanism being movable to release the elongate member to allow movement of the channel relative to the elongate member when the first and second housing portions are in the unlocked position;
a biasing member applying a biasing force biasing the housing toward the proximal end of the elongate member.

2. The tonneau cover system according to claim 1 , wherein the biasing member applies the biasing force to the housing, and the housing contacts the locking mechanism to transfer the biasing force to the locking mechanism and bias the first and second housing portions and the locking mechanism toward the locked position.

3. The tonneau cover system according to claim 1 , wherein the housing includes a first contact positioned to engage against the locking mechanism and move the locking mechanism toward the elongate member as the first and second housing portions move from the unlocked position toward the locked position, and wherein the housing includes a second contact positioned to engage against the locking mechanism and move the locking mechanism away from the elongate member as the first and second housing portions move from the locked position toward the unlocked position.

4. The tonneau cover system according to claim 3 , wherein the first housing portion comprises two components and the first contact is integral with a first of the two components and the second contact is integral with a second of the two components.

5. The tonneau cover system according to claim 1 , further comprising a second biasing member between the first and second housing portions and biasing the first and second housing portions toward the unlocked position.

6. The tonneau cover system according to claim 5 , wherein the second biasing member applies a biasing force to the first housing portion, and the first housing portion contacts the locking mechanism to transfer the biasing force to the locking mechanism and bias the first and second housing portions and the locking mechanism toward the unlocked position.

7. The tonneau cover system according to claim 1 , wherein the locking mechanism is pivotably coupled to the second housing portion.

8. The tonneau cover system according to claim 1 , wherein the second housing portion is positioned closer to the first housing portion in the locked position than in the unlocked position.

9. The tonneau cover system according to claim 8 , further comprising a second biasing member between the first and second housing portions and biasing the first and second housing portions away from each other and toward the unlocked position.

10. The tonneau cover system according to claim 1 , wherein the elongate member comprises a threaded rod, and the biasing member is positioned between a nut threaded on an opposing end of the elongate member and the housing.

11. The tonneau cover system according to claim 1 , wherein the elongate member comprises a threaded rod, and the locking mechanism comprises a locking pawl that engages a thread of the threaded rod.

12. The tonneau cover system according to claim 1 , wherein the biasing member applies a biasing force to the first housing portion, and the first housing portion includes a first contact positioned to engage against the locking mechanism to transfer the biasing force to the locking mechanism and bias the locking mechanism toward the locked position.

13. The tonneau cover system according to claim 12 , wherein the first portion of the housing includes a second contact positioned to engage against the locking mechanism to move the locking mechanism toward the unlocked position.

14. The tonneau cover system according to claim 13 , wherein the first housing portion comprises a one-piece component including both the first contact and the second contact.

15. The tonneau cover system according to claim 14 , further comprising a second biasing member between the first and second housing portions and biasing the first and second housing portions toward the unlocked position and the second contact against the locking mechanism.

16. The tonneau cover system according to claim 1 , wherein the first housing portion comprises a manual grasping feature to facilitate manual movement of the housing away from the proximal end of the elongate member and against the biasing force of the biasing member.

17. The tonneau cover system according to claim 16 , wherein the manual grasping feature is positioned on a distal portion of the housing.

18. The tonneau cover system according to claim 1 , wherein the first housing portion comprises two separate components slidable along the elongate member relative to each other.

19. The tonneau cover system according to claim 18 , wherein the second housing portion is positioned between the two separate components of the second housing portion.

20. The tonneau cover system according to claim 19 , wherein the locking mechanism is pivotably coupled to the second housing portion.

21. The tonneau cover system according to claim 1 , wherein the locking mechanism comprises a pair of locking pawls.

22. The tonneau cover system according to claim 21 , wherein each of the locking pawls are coupled to the second housing portion and pivotable to engage the elongate member in the locked position; and pivotable to release the elongate member in the unlocked position.

Assignees

• Extang Corp

Inventors

• Facchinello Jerome J
• Fabros Charles A
• Kozlowski Brian P

Classifications

• B60J7/141

  for covering load areas, e.g. for pick-up trucks · CPC title

• B60J7/102

  Readily detachable tarpaulins, e.g. for utility vehicles; Frames therefor · CPC title

• F16B2/185

  using levers · CPC title

• B60J7/198 Primary

  for locking tonneau covers such as covers for roof storage compartments or for pick-up truck beds · CPC title

• B60J7/106

  readily detachable hard-tops (storage compartment for collapsible flexible tops B60J7/20) · CPC title