Air filter

Patent metadata

Field	Value
Publication number	US-9630136-B2
Application number	US-201415021270-A
Country	US
Kind code	B2
Filing date	Sep 9, 2014
Priority date	Sep 11, 2013
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

An air filter may include a bellows made of an air-permeable filter medium, which is folded in a longitudinal direction to form a plurality of folds, for filtering air, and a supporting frame for supporting the bellows. The supporting frame may be a substantially closed comb-like ring having a plurality of supporting teeth. At least two supporting teeth adjacent in the longitudinal direction may fix at least two folds of the bellows also adjacent in the longitudinal direction to a predefined distance from each other. The comb-like ring may include two fold blades and two outer bands connecting the fold blades. The fold blades may be inserted in a transverse direction running transversely to the longitudinal direction into respective end folds of the bellows. The two outer bands may have the supporting teeth, including high supporting teeth and low supporting teeth.

First claim

The invention claimed is:

1. An air filter comprising:
a bellows made of an air-permeable filter medium, which is folded in a longitudinal direction to form a plurality of folds, for filtering air, and
a supporting frame for supporting the bellows,
wherein the supporting frame is a substantially closed comb-like ring having a plurality of supporting teeth, at least two supporting teeth adjacent in the longitudinal direction fixing at least two folds of the bellows adjacent in the longitudinal direction a predefined distance from each other, and
wherein the comb-like ring includes two fold blades and two outer bands connecting the fold blades, the two fold blades being inserted in a transverse direction running transversely to the longitudinal direction into respective end folds of the bellows, and the two outer bands having the supporting teeth, including high supporting teeth and low supporting teeth, where the high supporting teeth are taller than the low supporting teeth.

2. The air filter according to claim 1 , further comprising a plurality of joining points between the outer bands and the folds, wherein the outer bands are connected at the joining points with the folds.

3. The air filter according to claim 1 , further comprising at least one supporting strut, aligned in the longitudinal direction, connecting the fold blades, the supporting strut having further supporting teeth.

4. The air filter according to claim 1 , further comprising a belt band, surrounding the bellows, with a width that is less than a fold height of the bellows.

5. The air filter according to claim 4 further comprising a sealing band of a sealing medium impermeable to air, running around the belt band, for sealing the air filter.

6. The air filter according to claim 5 , wherein the sealing band has a contact surface on an end face and a contact surface on a cover side, so that, when the air filter is mounted, according to a mounting direction corresponding to longitudinal direction, in a housing with an end plate and a closure cover, the contact surface on the end face lies against the end plate and the contact surface on the cover side lies against the closure cover.

7. The air filter according to claim 1 , wherein the comb-like ring has a wall thickness of less than 1.5 mm.

8. The air filter according to claim 1 , wherein the comb-like ring contains a thermoplast, a cardboard, or a pressed material.

9. The air filter according to claim 2 , wherein the outer bands are connected at the joining points in a firmly bonded manner with the folds.

10. The air filter according to claim 2 , wherein the outer bands are welded or bonded to the folds by means of a hot melt.

11. The air filter according to claim 2 , further comprising at least one supporting strut, aligned in the longitudinal direction, connecting the fold blades the supporting strut having further supporting teeth.

12. An air filter comprising:
a bellows made of an air-permeable filter medium, which is folded in a longitudinal direction to form a plurality of folds, for filtering air,
a supporting frame for supporting the bellows, the supporting frame including a comb-like ring having two fold blades and two outer bands connecting the fold blades, the two fold blades being inserted in a transverse direction running transversely to the longitudinal direction into respective end folds of the bellows, the two outer bands having a plurality of supporting teeth, at least two supporting teeth adjacent in the longitudinal direction fixing at least two folds of the bellows adjacent in the longitudinal direction at a predefined distance from each other,
at least one supporting strut, aligned in the longitudinal direction, connecting the fold blades, the supporting strut having additional supporting teeth,
a belt band surrounding the bellows, the belt band having a width that is less than a fold height of the bellows, and
a sealing band of a sealing medium impermeable to air, running around the belt band, for sealing the air filter.

13. The air filter according to claim 12 , wherein the comb-like ring is substantially closed.

14. The air filter according to claim 12 , wherein the supporting teeth include high supporting teeth and low supporting teeth.

15. The air filter according to claim 12 , further comprising a plurality of joining points between the outer bands and the folds, wherein the outer bands are connected at the joining points with the folds.

16. The air filter according to claim 15 , wherein the outer bands are connected at the joining points in a firmly bonded manner with the folds.

17. The air filter according to claim 15 , wherein the outer bands are welded or bonded to the folds by means of a hot melt.

18. The air filter according to claim 12 , wherein the sealing band has a contact surface on an end face and a contact surface on a cover side, so that, when the air filter is mounted, according to a mounting direction corresponding to longitudinal direction, in a housing with an end plate and a closure cover, the contact surface on the end face lies against the end plate and the contact surface on the cover side lies against the closure cover.

19. The air filter according to claim 12 , wherein the comb-like ring has a wall thickness of less than 1.5 mm.

20. The air filter according to claim 12 , wherein the comb-like ring contains a thermoplast, a cardboard, or a pressed material.

Assignees

• Mahle Int Gmbh

Inventors

• Dressler Bernd
• Rohde Frank
• Von Merkatz Hendrik

Classifications

• B01D46/523 Primary

  with means for maintaining spacing between the pleats or folds · CPC title

• B01D46/0002

  Casings; Housings; Frame constructions · CPC title

• B01D46/0005

  Mounting of filtering elements within casings, housings or frames (B01D46/2422 takes precedence) · CPC title

• B01D2201/127

  with means for keeping the spacing between the pleats · CPC title

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title