Method for producing surface-treated oxide particles, and oxide particles produced by said production method

Patent metadata

Field	Value
Publication number	US-9627680-B2
Application number	US-201415035925-A
Country	US
Kind code	B2
Filing date	Oct 31, 2014
Priority date	Nov 15, 2013
Publication date	Apr 18, 2017
Grant date	Apr 18, 2017

Abstract

Provided is a method for producing surface-treated oxide particles which can be used in an active-material layer for a positive electrode or a negative electrode in a storage battery. Oxide particles in which an alkaline compound is contained in a part or the whole area of the surface of each of the particles are brought into contact with a gas containing a volatile acidic compound to produce a neutralization product by a gas phase reaction, thereby producing surface-treated oxide particles in which the neutralization product is contained. The alkaline compound comprises at least one compound selected from compounds respectively containing lithium (Li), sodium (Na) and magnesium (Mg), the volatile acidic compound comprises at least one compound selected from compounds respectively containing boron (B), phosphorus (P) and silicon (Si), and the oxide particles comprise an alkali-composited oxide containing at least one transition metal selected from manganese, cobalt, nickel, iron and titanium.

First claim

The invention claimed is:

1. A method of manufacturing surface-treated oxide particles, the oxide particles each comprising a secondary particle formed with primary particles, and a neutralization product being formed on a surface of the secondary particle and on a surface exposed to the side of an open pore between the primary particles, the surface exposed to the side of an open pore between the primary particles being a portion of surfaces of the primary particles inside the secondary particle, the method comprising:
contacting oxide particles having an alkaline compound on the particle surface with a gas comprising a volatile acidic compound, and forming the neutralization product by a reaction of the alkaline compound with the acidic compound in the gas phase,
wherein the alkaline compound is any one or more selected from the group of compounds containing lithium (Li), sodium (Na), and magnesium (Mg), and
the volatile acidic compound is any one or more selected from the group of compounds containing boron (B), phosphorus (P), and silicon (Si), and
the oxide particles are of an alkali composite oxide comprising any one or more transition metals selected from the group of manganese, cobalt, nickel, iron, titanium, and comprising any one or more alkali elements selected from the group of lithium (Li), sodium (Na), and magnesium (Mg).

2. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the volatile acidic compound contains boron (B), and the content of boron (B) relative to the surface-treated oxide particles is 0.01 mass % or more and 0.10 mass % or less.

3. The method of manufacturing surface-treated oxide particles according to claim 2 , wherein the oxide particles having an alkaline compound on particle surfaces are oxide particles having some or all of particle surfaces coated with an alkali component, and the alkali component is any one or more selected from the group of hydroxides, carbonates, oxides of lithium (Li), sodium (Na), and magnesium (Mg).

4. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the volatile acidic compound contains phosphorus (P), and the content of phosphorus (P) relative to the surface-treated oxide particles is 0.01 mass % or more and 0.10 mass % or less.

5. The method of manufacturing surface-treated oxide particles according to claim 4 , wherein the oxide particles having an alkaline compound on particle surfaces are oxide particles having some or all of particle surfaces coated with an alkali component, and the alkali component is any one or more selected from the group of hydroxides, carbonates, oxides of lithium (Li), sodium (Na), and magnesium (Mg).

6. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the volatile acidic compound contains silicon (Si), and the content of silicon (Si) relative to the surface-treated oxide particles is 0.05 mass % or more and 0.30 mass % or less.

7. The method of manufacturing surface-treated oxide particles according to claim 6 , wherein the oxide particles having an alkaline compound on particle surfaces are oxide particles having some or all of particle surfaces coated with an alkali component, and the alkali component is any one or more selected from the group of hydroxides, carbonates, oxides of lithium (Li), sodium (Na), and magnesium (Mg).

8. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the oxide particles having an alkaline compound on particle surfaces are oxide particles having some or all of particle surfaces coated with an alkali component, and the alkali component is any one or more selected from the group of hydroxides, carbonates, oxides of lithium (Li), sodium (Na), and magnesium (Mg).

9. The method of manufacturing surface-treated oxide particles according to claim 8 , wherein the alkali component is any one or more selected from the group of lithium hydroxide (LiOH), lithium carbonate (Li 2 CO 3 ), and lithium oxide (Li 2 O).

10. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the alkaline compound is the alkali composite oxide, the alkali composite oxide containing any one or more alkali oxides selected from the group of oxides of lithium (Li), sodium (Na), and magnesium (Mg) in an excess amount as compared with a stoichiometric composition.

11. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the volatile acidic compound is any one or more selected from the group of boric acid compounds, phosphoric acid compounds, phosphorous acid compounds, and silicic acid compounds each having a boiling point of 300° C. or less.

12. The method of manufacturing surface-treated oxide particles according to claim 11 , wherein the volatile acidic compound is any one or more selected from the group of alkylboric acid, alkylphosphoric acid, alkylphosphorous acid, and alkylsilicic acid each having a boiling point of 250° C. or less.

13. The method of manufacturing surface-treated oxide particles according to claim 1 , comprising: performing heat treatment at 100° C. or more after forming the neutralization product.

14. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the neutralization product is any one or more selected from the group of lithium boron oxides, lithium phosphorus oxides, and lithium silicon oxides.

15. The method of manufacturing surface-treated oxide particles according to claim 1 , wherein the alkali composite oxide comprises, as a main component, any one or more selected from the group of LiMO 2 , LiMPO 4 , Li 2 MSiO 4 (M: any one or more transition metals selected from the group of manganese, cobalt, nickel, iron), LiY a Mn 2-a O 4 (Y: cobalt, nickel; 0≦a≦1), Li 2 MnO 3 —LiMO 2 (M: any one or more transition metals selected from the group of manganese, cobalt, and nickel), and Li 4 Ti 5 O 12 .

Assignees

• Sumitomo Metal Mining Co

Inventors

• Yukinobu Masaya
• Otsuka Yoshihiro

Classifications

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01G53/42 Primary

  containing alkali metals, e.g. LiNiO2 · CPC title

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• C01P2006/12

  Surface area · CPC title

• C01P2004/84

  one phase coated with the other · CPC title