Flexible display device having a flexible panel with a bending portion and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-9627637-B2
Application number	US-201514927341-A
Country	US
Kind code	B2
Filing date	Oct 29, 2015
Priority date	May 19, 2015
Publication date	Apr 18, 2017
Grant date	Apr 18, 2017

Abstract

A flexible display device includes: a flexible panel having a bending portion that is configured to bend about a radius with respect to an inner peripheral surface of the bending portion, and a housing supporting the flexible panel. The bending portion has one or more recesses at the inner peripheral surface of the bending portion, and an entry width of each of the recesses, a number of the recesses, and a thickness of the flexible panel meet the relation equation of πd=nG, where G denotes the entry width of each of the recesses, n denotes the number of the recesses, and d denotes the thickness of the flexible panel.

First claim

What is claimed is:

1. A flexible display device comprising:
a flexible panel having a bending portion bent about a radius at an inner peripheral surface; and
a housing supporting the flexible panel,
wherein the bending portion defines one or more recesses at the inner peripheral surface,
wherein an entry width of each of the recesses, a number of the recesses, and a thickness of the flexible panel meet the following relation equation:
π d=nG , and

wherein G denotes the entry width of each of the recesses when the bending portion is unbent, n denotes the number of the recesses, and d denotes the thickness of the flexible panel.

2. The flexible display device of claim 1 , wherein compression stress is applied to the inner peripheral surface of the bending portion, and tensile stress is applied to an outer peripheral surface of the bending portion that is opposite to the inner peripheral surface.

3. The flexible display device of claim 1 , wherein, when the bending portion is unbent, a width of each of the recesses is largest at the entry width, and gradually narrows toward an inside of the flexible panel away from the inner peripheral surface.

4. The flexible display device of claim 3 , wherein, when the bending portion is unbent, a cross-section of each of the recesses is shaped as an isosceles triangle shape and have a bottom side corresponding to the entry width, two legs, and a vertex angle between the two legs.

5. The flexible display device of claim 4 , wherein, when the bending portion is unbent, the vertex angle of each of the recesses meets the following relation equation:
tan θ=π/2 n,

wherein θ denotes the vertex angle divided by 2.

6. The flexible display device of claim 1 , wherein the flexible panel comprises:
a flexible substrate; and
a device layer on the flexible substrate.

7. The flexible display device of claim 6 , further comprising:
an adhesive layer; and
an inorganic layer between the flexible substrate and the device layer.

8. The flexible display device of claim 7 , wherein the device layer, the adhesive layer, and the inorganic layer are collectively thinner than the flexible substrate.

9. The flexible display device of claim 1 , wherein the bending portion has a semicircular shape at the inner peripheral surface.

10. A method of manufacturing a flexible display device, the method comprising:
preparing a flexible panel having a bending portion with an inner peripheral surface that is configured to bend about a radius;
preparing one or more recesses defined by the inner peripheral surface;
bending the bending portion to have the radius with respect to the inner peripheral surface; and
installing the flexible panel on a housing,
wherein the recesses correspond to the following relation equation:
π d=nG,

wherein d denotes a thickness of the flexible panel, G denotes an entry width of each of the recesses, and n denotes a number of the recesses.

11. The method of claim 10 , wherein bending the bending portion comprises:
applying compression stress to the inner peripheral surface; and
applying tensile stress to an outer peripheral surface of the bending portion that is opposite to the inner peripheral surface.

12. The method of claim 10 , wherein, before bending the bending portion, a width of each of the recesses is greatest at the entry width, and gradually narrows toward an inside of the flexible panel away from the inner peripheral surface.

13. The method of claim 12 , wherein, before bending the bending portion, a cross-section of each of the recesses has an isosceles triangle shape having a bottom side corresponding to the entry width, two legs, and a vertex angle between the two legs.

14. The method of claim 13 , wherein the vertex angle corresponds to the following relation equation:
tan θ=π/2 n,

wherein θ denotes the vertex angle divided by 2.

15. The method of claim 10 , wherein preparing the flexible panel comprises:
preparing a flexible substrate; and
preparing a device layer on the flexible substrate.

16. The method of claim 15 , wherein preparing the flexible panel further comprises:
preparing an adhesive layer; and
preparing an inorganic layer between the flexible substrate and the device layer.

17. The method of claim 16 , wherein the device layer, the adhesive layer, and the inorganic layer are collectively thinner than the flexible substrate.

18. The method of claim 10 , wherein the bending portion has a semicircular shape at the inner peripheral surface after bending the bending portion.

Assignees

• Samsung Display Co Ltd

Inventors

• Kwon Ohjune

Classifications

• H10K71/00

  Manufacture or treatment specially adapted for the organic devices covered by this subclass · CPC title

• H01L51/56

  Electricity · mapped topic

• H01L2251/5338

  Electricity · mapped topic

• H01L51/0097 Primary

  Electricity · mapped topic

• H10K2102/311

  Flexible OLED · CPC title