Methods and apparatus to diagnose a valve using electric valve actuators
US-2015149100-A1 · May 28, 2015 · US
US9624785B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9624785-B2 |
| Application number | US-201414163808-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 24, 2014 |
| Priority date | Jan 24, 2014 |
| Publication date | Apr 18, 2017 |
| Grant date | Apr 18, 2017 |
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A system for monitoring a health of one or more seals includes a flow control valve, and a controller. The flow control valve is located upstream of the seal and disposed in fluid communication therewith. The flow control valve is configured to maintain a pre-determined fluid pressure between the flow control valve and the seal. The controller is communicably coupled to the flow control valve. The controller is configured to receive a position of the flow control valve, and determine the health of the seal based on the received position of the flow control valve.
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We claim: 1. A system for monitoring a health of one or more seals, the system comprising: a flow control valve located upstream of the one or more seals and disposed in fluid communication therewith, the flow control valve configured to maintain a pre-determined fluid pressure between the flow control valve and the one or more seals; and a controller communicably coupled to the flow control valve, the controller configured to: receive a position of the flow control valve; and determine the health of the one or more seals by comparing the received position of the flow control valve with a historical position of the flow control valve corresponding to the pre-determined fluid pressure. 2. The system of claim 1 , wherein a change in the position of the flow control valve is indicative of a change in a state of the health of the one or more seals. 3. The system of claim 1 , wherein the controller is further configured to vary a position of the flow control valve to maintain the pre-determined fluid pressure between the flow control valve and the one or more seals. 4. The system of claim 1 further comprising a solenoid communicably coupled to the controller and the flow control valve, wherein the controller is configured to actuate the flow control valve by actuating the solenoid. 5. A turbo fluid machine comprising: the system for monitoring a health of one or more seals of claim 1 ; a housing defining an inlet and an outlet; a shaft extending longitudinally within the housing and rotatably supported by one or more bearings located outside the housing; the one or more seals disposed on the shaft, the one or more seals located adjacent to the one or more bearings; and employing the system of claim 1 for monitoring a health of at least one seal from the one or more seals. 6. The turbo fluid machine of claim 5 , wherein the at least one seal from the one or more seals is a gas seal configured to prevent a process fluid of the turbo fluid machine from mixing with a lubricant associated with the one or more bearings. 7. The turbo fluid machine of claim 6 , wherein the turbo fluid machine is a compressor, and wherein the process fluid and the lubricant are a gas, and a liquid respectively. 8. The turbo fluid machine of claim 5 , wherein the one or more seals includes: at least one primary gas seal located proximal to the housing; and at least one secondary gas seal located between the primary gas seal and the bearings. 9. A system for monitoring a health of one or more seals, the system comprising: a vent line located upstream of the one or more seals; and disposed in fluid communication with the one or more seals; a pressure transducer disposed in the vent line and configured to measure fluid pressure in the vent line; a flow control valve located downstream of the pressure transducer, the flow control valve configured to maintain a pre-determined fluid pressure in the vent line; and a controller communicably coupled to the flow control valve, the controller configured to: receive a position of the flow control valve; and determine the health of the one or more seals based on the received position of the flow control valve, wherein a change in the position of the flow control valve is indicative of a change in a state of the health of the one or more seals. 10. The system of claim 9 , wherein the controller is configured to determine a health of the one or more seals by comparing the received position of the flow control valve with a historical position of the flow control valve corresponding to the pre-determined fluid pressure. 11. The system of claim 9 , wherein the controller is further configured to vary a position of the flow control valve to maintain the pre-determined fluid pressure in the vent line. 12. The system of claim 9 further comprising a solenoid communicably coupled to the controller and the flow control valve, wherein the controller is configured to actuate the flow control valve by actuating the solenoid. 13. A turbo fluid machine comprising: the system for monitoring a health of one or more seals of claim 9 ; a housing defining an inlet and an outlet; a shaft extending longitudinally within the housing and rotatably supported by one or more bearings located outside the housing; the one or more seals disposed on the shaft, the one or more seals located adjacent to the one or more bearings; and employing the system of claim 9 for monitoring a health of at least one seal from the one or more seals. 14. The turbo fluid machine of claim 13 , wherein the at least one seal from the one or more seals is a gas seal configured to prevent a process fluid of the turbo fluid machine from mixing with a lubricant associated with the one or more bearings. 15. The turbo fluid machine of claim 14 , wherein the turbo fluid machine is a compressor, and wherein the process fluid and the lubricant are a gas, and a liquid respectively. 16. The turbo fluid machine of claim 13 , wherein the one or more seals includes: at least one primary gas seal located proximal to the housing; and at least one secondary gas seal located between the primary gas seal and the bearings. 17. A method of monitoring a health of one or more seals, the method comprising: providing a flow control valve in fluid communication with the one or more seals; measuring a fluid pressure between the flow control valve and the one or more seals; receiving a position of the flow control valve corresponding to the measured fluid pressure; and determining the health of the one or more seals by comparing the received position of the flow control valve with a historical position of the flow control valve corresponding to the pre-determined pressure. 18. The method of claim 17 further comprising varying the position of the flow control valve to maintain a pre-determined fluid pressure between the flow control valve and the one or more seals. 19. The method of claim 17 , wherein a change in the position of the flow control valve is indicative of a change in a state of the health of the one or more seals.
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