Article of footwear incorporating a knitted component

Patent metadata

Field	Value
Publication number	US-9622536-B2
Application number	US-201414522265-A
Country	US
Kind code	B2
Filing date	Oct 23, 2014
Priority date	Nov 15, 2012
Publication date	Apr 18, 2017
Grant date	Apr 18, 2017

Abstract

An article of footwear has an upper and a sole structure secured to the upper. The upper includes a knitted component and, in some configurations, a skin layer secured to the knitted component. The knitted component may have a plurality of protruding areas that extend outward and away from a void within the upper for receiving a foot of a wearer. The protruding areas may include one or both of (a) a first tubular structure and an inlaid strand extending through the first tubular structure and (b) a second tubular structure and yarn sections extending across the second tubular structure.

First claim

What is claimed is:

1. An article of footwear having an upper, the upper comprising:
a knitted component with a foot part and an ankle part, the foot part configured to cover a portion of a foot of a wearer, the ankle part configured to cover a portion of an ankle of the wearer; and
a skin layer that is attached to the foot part of the knitted component and that is absent from the ankle part such that the ankle part has greater elasticity than areas of the foot part that are attached to the skin layer;
wherein the ankle part is annular and extends continuously between a medial side and a lateral side of the upper;
wherein the skin layer includes an edge that is proximate the ankle part; and
wherein the skin layer extends continuously in a horizontal direction from the medial side, across a forefoot region, to the lateral side of the upper;
wherein the skin layer comprises first and second sections;
wherein the second section of the skin layer comprises different properties than the first section; and
wherein the property of the first section is water-resistance.

2. The article of footwear recited in claim 1 , wherein the foot part and the ankle part are formed of unitary knit construction.

3. The article of footwear recited in claim 1 , wherein the upper includes a seam that joins two opposing edges of the knitted component;
wherein the seam extends in the vertical region along a heel region of the upper; and
wherein the skin layer has a first end proximate one of the two opposing edges;
wherein the skin layer has a second end proximate the other of the two opposing edges; and
wherein the skin layer extends across the knitted component substantially continuously from the first end to the second end.

4. The article of footwear recited in claim 1 , wherein the skin layer extends continuously in a vertical direction from the edge to a sole structure.

5. The article of footwear recited in claim 4 , wherein the edge is concave and extends downward toward the sole structure on at least one of the medial side and the lateral side.

6. The article of footwear recited in claim 1 , wherein the skin layer covers at least a portion of the foot part of the knitted component and forms a portion of an exterior surface of the upper.

7. The article of footwear recited in claim 6 , wherein the ankle part of the knitted component forms (a) another portion of the exterior surface of the upper and (b) a portion of an interior surface of the upper.

8. The article of footwear recited in claim 1 , wherein the foot part of the knitted component defines a plurality of protruding areas that extend outward and away from a void within the upper for receiving the foot of the wearer.

9. The article of footwear recited in claim 8 , wherein the protruding areas include:
a first tubular structure with an inlaid strand extending through the first tubular structure; and
a second tubular structure with yarn sections extending across the second tubular structure.

10. The article of footwear recited in claim 9 , wherein the yarn sections extending across the second tubular structure form tuck stitches.

11. The article of footwear recited in claim 8 , wherein the skin layer covers the protruding areas.

12. The article of footwear recited in claim 1 , wherein the foot part of the knitted component is at least partially knit with a first yarn that imparts a first elasticity to the foot part;
wherein the ankle part of the knitted component is at least partially knit with a second yarn that imparts a second elasticity to the ankle part; and
wherein the second elasticity is greater than the first elasticity.

13. The article of footwear recited in footwear of claim 1 , wherein upper includes a throat area between the medial and lateral sides;
wherein the knitted component defines the throat area and at least partially defines the medial and lateral sides;
wherein the knitted component extends continuously from the medial side, across the throat area, to the lateral side; and
wherein the skin layer is absent from the throat area.

14. An article of footwear having an upper, the upper including a medial side, a lateral side, a forefoot region, a heel region, and a throat area disposed between the medial and lateral sides, the upper comprising:
a knitted component with a foot part and an ankle part, the foot part and the ankle part formed of unitary knit construction, the foot part configured to cover a portion of a foot of a wearer, the ankle part configured to cover a portion of an ankle of the wearer; and
a skin layer that is attached to the foot part of the knitted component;
wherein the foot part extends continuously from the medial side, across the throat area, to the lateral side;
wherein the ankle part is annular and is configured to continuously encircle the ankle of the wearer;
wherein the skin layer includes an edge that is proximate the ankle part;
wherein the skin layer extends continuously in a horizontal direction from the medial side of the upper, across the forefoot region of the upper, to the lateral side of the upper;
wherein the skin layer is absent from the ankle part such that the ankle part has greater elasticity than areas of the foot part that are attached to the skin layer;
wherein the skin layer is absent from the throat area;
wherein the skin layer comprises first and second sections;
wherein the second section of the skin layer comprises different properties than the first section; and
wherein the property of the first section is water-resistance.

15. The article of footwear recited in claim 14 , wherein the upper includes a seam that joins two opposing edges of the knitted component;
wherein the seam extends in the vertical region along the heel region of the upper; and
wherein the skin layer has a first end proximate one of the two opposing edges;
wherein the skin layer has a second end proximate the other of the two opposing edges; and
wherein the skin layer extends across the knitted component substantially continuously from the first end to the second end.

16. The article of footwear recited in claim 14 , wherein the skin layer extends continuously in a vertical direction from the edge to a sole structure.

17. The article of footwear recited in claim 14 , wherein the skin layer covers at least a portion of the foot part of the knitted component and forms a portion of an exterior surface of the upper.

18. The article of footwear recited in claim 17 , wherein the ankle part of the knitted component forms (a) another portion of the exterior surface of the upper and (b) a portion of an interior surface of the upper.

19. The article of footwear recited in claim 14 , wherein the foot part of the knitted component defines a plurality of protruding areas that extend outward and away from a void within the upper for receiving the foot of the wearer.

20. An article of footwear having an upper, the upper comprising:
a knitted component that includes (a) a foot part for covering at least a portion of a foot of a wearer and (b) an ankle part for covering at least a portion of an ankle of the wearer; and
a skin layer that is thermally bonded to the knitted component, the skin layer covering at least a portion of the foot part of the knitted component and forming a portion of an exterior surface of the upper, the skin layer being absent from the ankle part of the knitted component;
wherein the skin layer comprises first and second sections;
wherein the second section of the skin layer comprises d

Assignees

• Nike Inc

Inventors

• Woodman Phil
• Wilken Doug D
• Minami Tetsuya T
• Molyneux James

Classifications

• A43B7/12

  Special watertight footwear (overshoes A43B3/16) · CPC title

• A43B23/0275

  with a part of the upper particularly rigid, e.g. resisting articulation or torsion · CPC title

• D04B1/22

  specially adapted for knitting goods of particular configuration · CPC title

• A43B5/06

  Running shoes; Track shoes · CPC title

• A43C11/20

  Fastenings with tightening devices mounted on the tongue · CPC title