Method for fabricating core-shell particles and core-shell particles fabricated by the method

Patent metadata

Field	Value
Publication number	US-9620786-B2
Application number	US-201314362336-A
Country	US
Kind code	B2
Filing date	Apr 22, 2013
Priority date	Apr 23, 2012
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

The present application provides a method for fabricating core-shell particles, including: forming a first solution by adding a first metal salt and a first surfactant to a first solvent; forming core particles including a first metal included in the first metal salt by adding a first reducing agent to the first solution; forming a second solution by adding the core particles, a second metal salt, and a second surfactant to a second solvent; and forming core-shell particles by adding a second reducing agent to the second solution and forming shells on the surface of the core particle, in which the first surfactant and the second surfactant are polyoxyethylene, polyoxyethylene sorbitan monolaurate or polyoxyethylene oleyl ether, and core-shell particles fabricated by the method.

First claim

The invention claimed is:

1. A method for fabricating core-shell particles, the method comprising:
forming a first solution including a first metal salt, a first surfactant, and a first solvent;
forming core particles including a first metal included in the first metal salt by adding a first reducing agent to the first solution;
forming a second solution including the core particles, a second metal salt, a second surfactant, and a second solvent;
adding a third metal salt to the second solution; and
forming core-shell particles by adding a second reducing agent to the second solution and forming a shell on a surface of the core particle,
wherein the first surfactant and the second surfactant are each independently polyoxyethylene, polyoxyethylene sorbitan monolaurate or polyoxyethylene oleyl ether,
wherein the repetition number of oxyethylene units included in the polyoxyethylene, polyoxyethylene sorbitan monolaurate or polyoxyethylene oleyl ether is from 10 to 25,
wherein the first solvent is water, and a concentration of the first surfactant is from two times to 10 times the critical micelle concentration to water in the first solution,
wherein the second solvent is water, and a concentration of the second surfactant is from two times to 10 times the critical micelle concentration to water in the second solution,
wherein the core-shell particles have an average particle diameter from 2 nm to 500 nm, and
wherein a particle diameter of an individual core-shell particle is within a range of from 80% to 120% of the average particle diameter of the core-shell particles,
wherein the core-shell particles are particles composed of a core, a first shell, and a second shell, wherein the first shell includes the second metal included in the second metal salt, and the second shell includes a third metal included in the third metal salt,
wherein the first metal is palladium (Pd), the second metal is gold (Au), and the third metal is platinum (Pt), and
wherein the second shell is an alloy of the first metal and the third metal.

2. The method of claim 1 , wherein the first metal salt and the second metal salt are each independently metal nitrate, metal halide, metal hydroxide, or metal sulfate.

3. The method of claim 1 , wherein the first reducing agent and the second reducing agent each independently have a standard reduction potential from −0.2 V to −0.05 V.

4. The method of claim 1 , wherein the first reducing agent and the second reducing agent are the same as or different from each other, and are at least one selected from the group consisting of ascorbic acid, diol compounds, citric acid, fructose, amine compounds, α-hydroxy ketone compounds, succinic acid, and maltose.

5. The method of claim 4 , wherein the first reducing agent and the second reducing agent are the same as each other.

6. The method of claim 1 , wherein a particle diameter of the core is from 1 nm to 200 nm and a thickness of the shell is from 1 nm to 50 nm.

7. The method of claim 1 , wherein the core-shell particles are fabricated in a temperature atmosphere from 25° C. to 100° C.

8. The method of claim 1 , wherein the third metal salt is metal nitrate, metal halide, metal hydroxide, or metal sulfate.

9. The method of claim 1 , wherein a particle diameter of the core is from 1 nm to 200 nm, a thickness of the first shell is from 1 nm to 50 nm, and a thickness of the second shell is from 1 nm to 50 nm.

Assignees

• Lg Chemical Ltd

Inventors

• Cho Jun Yeon
• Kim Sang Hoon
• Hwang Gyo Hyun

Classifications

• B22F1/12

  Metallic powder containing non-metallic particles (containing lubricating or binding agents or organic material B22F1/10) · CPC title

• B22F1/056

  Submicron particles having a size above 100 nm up to 300 nm · CPC title

• B22F1/17

  Metallic particles coated with metal · CPC title

• B22F1/054

  Nanosized particles · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title