Separator-integrated electrode and nonaqueous electrolyte secondary battery

Patent metadata

Field	Value
Publication number	US-9620756-B2
Application number	US-201314425246-A
Country	US
Kind code	B2
Filing date	Aug 26, 2013
Priority date	Sep 27, 2012
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

Provided are a separator-integrated electrode and a nonaqueous electrolyte secondary battery with a reduced risk of a short circuit between electrodes due to precipitation of metallic lithium on a surface of an electrode mixture layer. A positive electrode ( 12 ) configured as a separator-integrated electrode includes a positive current collector ( 22 ), a positive active material layer ( 24 ) formed on a surface thereof, a first porous layer ( 26 ) formed on a surface of the positive active material layer ( 24 ) and containing inorganic particles, and a second porous layer ( 28 ) formed on a surface of the first porous layer ( 26 ) and made of resin fibers.

First claim

The invention claimed is:

1. A separator-integrated electrode comprising a current collector, an active material layer formed on the current collector, and a porous layer formed on the active material layer, the porous layer comprising inorganic particles and resin fibers, wherein the porous layer comprises a first porous layer formed on the active material layer and comprising the inorganic particles and a second porous layer formed on the first porous layer and consisting essentially of the resin fibers.

2. The separator-integrated electrode according to claim 1 , wherein the relationship 0.5≦x/(x+y)≦0.95 is satisfied, where x is the average thickness of the second porous layer, and y is the average thickness of the first porous layer.

3. The separator-integrated electrode according to claim 1 , wherein the resin fibers forming the second porous layer comprise at least one polymeric material selected from polypropylene, polyethylene, polystyrene, polyethylene oxide, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, poly-m-phenylene terephthalate, poly-p-phenylene isophthalate, polyvinylidene fluoride, polytetrafluoroethylene, poly(vinylidene fluoride-tetrafluoroethylene) copolymer, poly(vinylidene fluoride-hexafluoropropylene) copolymer, poly(vinylidene fluoride-tetrafluoroethylene-hexafluoropropylene) copolymer, poly(tetrafluoroethylene-hexafluoropropylene) copolymer, polyvinyl chloride, polyvinylidene chloride-acrylate copolymer, polyacrylonitrile, polyacrylonitrile-methacrylate copolymer, polycarbonates, polyarylates, polyester carbonates, polyamides, aramids, polyimides, polycaprolactone, polylactic acid, polyvinyl alcohol, polyglycolic acid, collagen, polyhydroxybutyric acid, polyvinyl acetate, polypeptides, and copolymers thereof.

4. The separator-integrated electrode according to claim 1 , wherein the inorganic particles in the first porous layer are at least one material selected from titania (excluding anatase), alumina, zirconia, and magnesia.

5. The separator-integrated electrode according to claim 1 , wherein the resin fibers forming the second porous layer is formed by electrospinning.

6. The separator-integrated electrode according to claim 1 , wherein
the first porous layer comprises a binder.

7. The separator-integrated electrode according to claim 6 , wherein the first porous layer comprises the resin fibers.

8. The separator-integrated electrode according to claim 6 , wherein the first porous layer consists essentially of the inorganic particles and the binder.

Assignees

• Sanyo Electric Co
• Panasonic Corp

Inventors

• Nagino Toshifumi
• Baba Yasunori
• Fukui Atsushi

Classifications

• H01M50/451

  comprising layers of only organic material and layers containing inorganic material · CPC title

• H01M50/454

  comprising a non-fibrous layer and a fibrous layer superimposed on one another · CPC title

• H01M50/434

  Ceramics · CPC title

• H01M50/414

  Synthetic resins, e.g. thermoplastics or thermosetting resins · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title