Organic light emitting display device and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-9620570-B2
Application number	US-201514753262-A
Country	US
Kind code	B2
Filing date	Jun 29, 2015
Priority date	Jun 27, 2014
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

Provided are an organic light emitting display device and a method for manufacturing the same. A color filter is disposed on a substrate. An overcoating layer is disposed on the color filter and includes a plurality of protrusions or a plurality of recesses. The plurality of protrusions and the plurality of recesses are disposed on the color filter to be overlapped with the color filter. A buffer layer for reducing step difference is disposed on the overcoating layer. The buffer layer has a higher refractive index than the overcoating layer and reduces a step difference caused by the plurality of protrusions and the plurality of recesses. An organic light emitting element including an anode, an organic light emitting layer, and a cathode is disposed on the buffer layer. Since the buffer layer has a higher refractive index than the overcoating layer, light extraction efficiency can be increased.

First claim

What is claimed is:

1. An organic light emitting display device, comprising:
a substrate;
a color filter;
an overcoating layer disposed on the color filter and includes a plurality of protrusions or a plurality of recesses overlapped with the color filter;
a buffer layer for reducing a step difference on the overcoating layer and having a higher refractive index than the overcoating layer and configured to reduce the step difference by the plurality of protrusions or the plurality of recesses; and
an organic light emitting element on the buffer layer and including an anode, an organic light emitting layer on the anode, and a cathode on the organic light emitting layer.

2. The organic light emitting display device according to claim 1 , wherein a top surface of the buffer layer has a more gradual curvature than the plurality of protrusions or the plurality of recesses.

3. The organic light emitting display device according to claim 2 , wherein the overcoating layer includes a first connection part configured to connect the recesses or a second connection part configured to connect the protrusions.

4. The organic light emitting display device according to claim 3 , wherein in case the overcoating layer includes the first connection part, the buffer layer on the recess has greater thickness than the buffer layer on the first connection part, and in case the overcoating layer includes the second connection part, the buffer layer on the protrusion has smaller thickness than the buffer layer on the second connection part.

5. The organic light emitting display device according to claim 2 , wherein the anode, the organic light emitting layer, and the cathode have top and bottom surfaces having recesses and protrusions resembling a shape of the buffer layer.

6. The organic light emitting display device according to claim 1 , wherein assuming that a radius of protrusion or recess is R 1 , a radius of its adjacent protrusion or recess is R 2 , and a distance between the centers of the adjacent protrusions or recesses is S, then the sum of R 1 and R 2 is equal to or greater than S.

7. The organic light emitting display device according to claim 1 , wherein the organic light emitting layer includes a blue organic light emitting layer and emits white light.

8. The organic light emitting display device according to claim 1 , wherein the buffer layer is a layer in which nanoparticles having a higher refractive index than a polymer binder or photoresist are dispersed in the polymer binder or the photoresist.

9. The organic light emitting display device according to claim 1 , further comprising:
an insulation layer between the substrate and the color filter and having a lower refractive index than the overcoating layer and the color filter.

10. The organic light emitting display device according to claim 1 , wherein the substrate and the color filter are configured to have an air gap therebetween.

11. An organic light emitting display device, comprising:
a substrate;
a color filter on the substrate;
an overcoating layer on the color filter and including a plurality of edge-cut recesses on the color filter that are overlapped with the color filter and configured to expose portions of the color filter;
a filling layer on the overcoating layer and having a higher refractive index than the overcoating layer and configured to fill at least a part of the inside of the plurality of edge-cut recesses; and
an organic light emitting element on the filling layer and including an anode, an organic light emitting layer on the anode, and a cathode on the organic light emitting layer,
wherein each of the plurality of edge-cut recesses has an inclined and curved side surface.

12. The organic light emitting display device according to claim 11 , wherein the filling layer is configured to planarize an upper portion of the overcoating layer.

13. The organic light emitting display device according to claim 11 , wherein the filling layer fills only a partial space of the recess from the bottom of the recess, so that the filling layer is configured to have an embossed structure.

14. A method for manufacturing an organic light emitting display device, comprising:
forming a color filter on a substrate;
forming an overcoating layer including a plurality of protrusions or a plurality of recesses disposed on the color filter to be overlapped with the color filter;
forming a buffer layer for reducing a step difference, which has a higher refractive index than the overcoating layer and reduces the step difference caused by the plurality of protrusions or the plurality of recesses, on the overcoating layer; and
forming an organic light emitting element by laminating an anode, an organic light emitting layer, and a cathode in sequence on the buffer layer.

15. The method for manufacturing an organic light emitting display device according to claim 14 , wherein the forming of the overcoating layer includes:
coating a photoresist material on the color filter; and
forming the plurality of protrusions or the plurality of recesses of the overcoating layer by a photolithography process.

16. The method for manufacturing an organic light emitting display device according to claim 14 , wherein the forming of the buffer layer includes:
spin-coating a polymer binder or photoresist in which nanoparticles are dispersed.

17. The method for manufacturing an organic light emitting display device according to claim 16 , wherein the spin-coating includes:
controlling a thickness of the buffer layer by controlling a spin-coating speed and a viscosity of the polymer binder or photoresist.

18. The method for manufacturing an organic light emitting display device according to claim 14 , further comprising:
forming a sacrificial layer to be pyrolyzed between the substrate and the color filter; and
forming an air gap between the substrate and the color filter by performing a thermal process to the sacrificial layer.

19. An organic light emitting display device, comprising:
a substrate;
a color filter on the substrate;
an overcoating layer on the color filter and including a plurality of protrusions or a plurality of recesses arranged to be overlapped with the color filter;
an organic light emitting element on the overcoating layer and including an anode, an organic light emitting layer on the anode, and a cathode on the organic light emitting layer; and
a passivation layer between the overcoating layer and the organic light emitting layer,
wherein the passivation layer is formed of an inorganic insulation material,
the passivation layer has a refractive index closer to a refractive index of the anode than a refractive index of the overcoating layer,
the passivation layer has a shape resembling the morphology of the non-flat surface of the overcoating layer, and
each of the anode, the organic light emitting layer, and the cathode has a shape resembling a morphology of the non-flat surface of the overcoating layer.

Assignees

• Lg Display Co Ltd

Inventors

• Koo Wonhoe
• Kim Bongchul
• Lee Kangju
• Kim Sookang
• Jang Jihyang
• Lim Hyunsoo

Classifications

• H10K59/8791 Primary

  Arrangements for improving contrast, e.g. preventing reflection of ambient light · CPC title

• H10K59/879

  comprising refractive means, e.g. lenses · CPC title

• H10K59/80521

  characterised by their shape · CPC title

• H10K59/80515

  characterised by their shape · CPC title

• H01L51/5281

  Electricity · mapped topic