Brake disc and method for treating the surface of a brake disc

Patent metadata

Field	Value
Publication number	US-9618066-B2
Application number	US-201113977192-A
Country	US
Kind code	B2
Filing date	Nov 8, 2011
Priority date	Dec 29, 2010
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

A method is used to treat a surface of a brake disc to increase the adhesive power of a coating to the surface. The method includes roughening the surface by introducing at least one depression in the surface. The width of the depression is widened with increasing depth of the depression. A positive connection is formed between the brake disc and the coating via an undercut.

First claim

The invention claimed is:

1. A method for treating a surface of a brake disk to increase adhesion of a coating on the surface, comprising:
forming at least one depression on the surface, the at least one depression having a width which increases as a depth of the at least one depression increases, and
applying the coating to the surface of the brake disk, the coating having a thickness greater than the depth of the last one depression such that the at last one depression is completely filled with the coating, the applied coating forming an outermost layer of the brake disk,
wherein forming the at least one depression includes machining the surface along a spiral path that at least partially encircles a rotational axis of the brake disk.

2. The method as claimed in claim 1 , wherein forming at least one depression includes moving a tool having a plurality of cutting edges on a workpiece at a feed rate matched to a speed of rotation of the workpiece to form a first undercut on a first side flank of the at least one depression with a first cutting edge of the tool and to simultaneously form a second undercut on an opposite side flank of the at least one depression with a second cutting edge of the tool.

3. The method as claimed in claim 2 , wherein the tool includes a first insert defining the first cutting edge and a second insert defining the second cutting edge.

4. The method as claimed in claim 3 , wherein the first insert and the second insert are secured to the tool, wherein the first insert defines a first axis of symmetry and the second insert defines a second axis of symmetry, and wherein the first axis of symmetry is not parallel to the second axis of symmetry.

5. The method as claimed in claim 4 , wherein the first axis of symmetry and the second axis of symmetry converge outside of the tool.

6. The method as claimed in claim 5 , wherein the tool is symmetrical and defines a tool axis, and wherein the first axis of symmetry of the first insert and the second axis of symmetry of the second insert converge at a point that lies on the tool axis.

7. The method as claimed in claim 2 , wherein:
the first cutting edge forms a first partial depression in the surface,
the second cutting edge forms a second partial depression in the surface, and
the first partial depression and the second partial depression define the at least one depression.

8. The method as claimed in claim 7 , wherein the second partial depression is completed only after a whole number of revolutions of the brake disk in the same location at which the first partial depression is formed.

9. The method as claimed in claim 1 , wherein forming the at least one depression includes:
forming a first undercut on a first side flank of the at least one depression; and
forming a second undercut on an opposite side flank of the at least one depression.

10. The method as claimed in claim 1 , wherein forming the at least one depression includes forming a plurality of depressions simultaneously with a single tool.

11. A brake disk, comprising:
a surface having a structure configured to increase an adhesive power of a coating on the surface, the coating composed of a material with a high abrasion resistance and disposed on the surface so as to form an outermost layer of the brake disk,
wherein the structure of the surface has at least one depression that at least partially encircles a rotational axis of the brake disk along a spiral path,
wherein a width of the at least one depression increases as a depth of the at least one depression increases, and
wherein a thickness of the coating is greater than the depth of the at least one depression such that the at least one depression is completely filled with the coating.

12. The brake disk as claimed in claim 11 , wherein the at least one depression has a cross-sectional profile in a dovetail shape.

13. The brake disk as claimed in claim 12 , wherein the cross-sectional profile includes a first side flank and a second side flank that diverge from one another in the direction of the depth of the at least one depression and a bottom edge that approximately defines the depth of the at least one depression.

14. The brake disk as claimed in claim 13 , wherein an intersection of the first side flank and the bottom edge forms a first radius at a first corner of the depression, and wherein an intersection of the of the second side flank and the bottom edge forms a second radius at a second corner of the depression.

15. The brake disk as claimed in claim 11 , wherein:
the at least one depression is formed in regions of the brake disk where the coated brake disk subsequently comes into contact with brake pads, and
the at least one depression is configured to produce a positive connection between the coating and the brake disk.

Assignees

• Schoepf Martin
• Schaefer Bernd
• Bosch Gmbh Robert

Inventors

• Schoepf Martin
• Schaefer Bernd

Classifications

• F16D2250/0046

  Coating · CPC title

• Y10T29/49995

  Shaping one-piece blank by removing material · CPC title

• B23P13/00

  Making metal objects by operations essentially involving machining but not covered by a single other subclass (making specific objects B23P15/00) · CPC title

• F16D65/127 Primary

  characterised by properties of the disc surface; Discs lined with friction material · CPC title

• F16D2250/003

  Chip removing · CPC title