Method for the conversion of lignocellulosic biomasses into mono-oxygenated or poly-oxygenated molecules

Patent metadata

Field	Value
Publication number	US-9617235-B2
Application number	US-201414903335-A
Country	US
Kind code	B2
Filing date	Jul 3, 2014
Priority date	Jul 12, 2013
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

The invention relates to a process for transformation of lignocellulosic biomass or cellulose using in a simultaneous manner an original combination of at least two homogeneous catalysts and one or more heterogeneous catalyst(s). The use of these catalysts makes it possible to obtain mono-oxidized or poly-oxidized upgradable products directly and to limit the formation of non-upgradable products. Non-upgradable products are defined as soluble and non-soluble humins, i.e., products of high molecular weight obtained from undesirable condensation reactions of sugars and their derivatives.

First claim

The invention claimed is:

1. Process for transformation of lignocellulosic biomass or cellulose into mono-oxidized or poly-oxidized compounds, in which the lignocellulosic biomass or the cellulose is brought into contact, simultaneously, with a combination of at least two homogeneous catalysts and one or more heterogeneous catalyst(s), in the same reaction chamber, in the presence of at least one solvent, with said solvent being water by itself or in a mixture with at least one other solvent, under a reducing atmosphere, and at a temperature of between 50° C. and 250° C., and at a pressure of between 0.5 MPa and 20 MPa, in which
At least a first homogeneous catalyst is selected from among the metal salts that may or may not be hydrated, having the general formula M n X n .n′H 2 O in which M is a metal that is selected from among the metals of groups 3 to 16 of the periodic table, m is an integer of between 1 and 10, n is an integer of between 1 and 10, and n′ is an integer of between 0 and 20, and X is at least one anion that is selected from among the halides, the nitrates, the carboxylates, the halocarboxylates, the acetylacetonates, the alcoholates, the phenolates, which may or may not be substituted, the sulfates, the alkyl sulfates, the phosphates, the alkyl phosphates, the halosulfonates, the alkyl sulfonates, the perhaloalkylsulfonates, the bis(perhaloalkylsulfonyl)amides, the arene sulfonates, which may or may not be substituted by halogen or haloalkyl groups, with said anions X able to be identical or different in the case where n is greater than 1,
At least a second homogeneous catalyst is selected from among the inorganic or organic Brønsted acids,
Said heterogeneous catalyst(s) comprising at least one metal that is selected from among the metals of groups 6 to 11 and the metals of group 14 of the periodic table, and a substrate that is selected from among the oxides of the elements that are selected from among aluminum, titanium, silicon, zirconium, cerium, and niobium, and the mixed oxides that are selected from among the aluminates of zinc, copper, and cobalt, with said oxides being able to be doped or not by at least one metal compound that is selected from among tungsten, tin, molybdenum and antimony, taken by themselves or in a mixture, the aluminosilicates that may or may not be crystallized, the aluminophosphates, and the crystallized or amorphous carbon-containing compounds.

2. Process according to claim 1 , in which the metal M of the first homogeneous catalyst is selected from among the following metals: Cr, Mn, Fe, Co, W, Ni, Cu, Zn, Al, Ga, In, and Sn.

3. Process according to claim 1 , in which the metal M of the first homogeneous catalyst is selected from among the following metals: Cr, Cu, Fe, Zn, W, Al and Sn.

4. Process according to claim 1 , in which the anion X of the first catalyst is at least one anion that is selected from among the halides, the alkyl sulfonates, the perhaloalkylsulfonates, and the bis(perhaloalkylsulfonyl)amides.

5. Process according to claim 1 , in which the inorganic Brønsted acids are selected from among the following inorganic acids: HF, HCl, HBr, HI, H 2 SO 3 , H 2 SO 4 , H 3 PO 2 , H 3 PO 4 , HNO 2 , HNO 3 , H 2 WO 4 , H 4 SiW 12 O 40 , H 3 PW 12 O 40 , (NH 4 ) 6 (W 12 O 40 ).xH 2 O, (NH 4 ) 6 Mo 7 O 24 .XH 2 O, H 3 BO 3 , HClO 4 , HBF 4 , HSbF 5 , HPF 6 , H 2 FO 3 P, ClSO 3 H, FSO 3 H, HN(SO 2 F) 2 and HIO 3 .

6. Process according to claim 5 , in which the second homogeneous catalyst is hydrochloric acid (HCl).

7. Process according to claim 1 , in which the organic Brønsted acids are selected from among the organic acids of general formulas R—COOH, RSO 2 H, RSO 3 H, (RSO 2 )NH, (RO) 2 PO 2 H, ROH where R is a hydrogen or a carbon-containing chain that consists of aryl or alkyl groups, which may or may not be substituted by heteroatoms.

8. Process according to claim 7 , in which the organic Brønsted acids are selected from among the following organic acids: formic acid, acetic acid, trifluoroacetic acid, lactic acid, levulinic acid, methanesulfinic acid, methanesulfonic acid, trifluoromethanesulfonic acid, bis(trifluoromethanesulfonyl)amine, benzoic acid, paratoluenesulfonic acid, 4-biphenylsulfonic acid, diphenylphosphate, and 1,1′-binaphthyl-2,2′-diyl hydrogen phosphate.

9. Process according to claim 1 , in which the metal of the heterogeneous catalyst(s) is selected from among the metals Mo, W, Re, Ru, Co, Rh, Jr, Ni, Pd, Pt, Cu, on the one hand, and Sn, on the other hand, taken by themselves or in a mixture.

10. Process according to claim 1 , in which the homogeneous catalysts are introduced into the reaction chamber at a rate of a quantity that corresponds to a ratio by mass of biomass/homogeneous catalysts of between 1.5 and 1,000.

11. Process according to claim 1 , in which, in the case where said process is performed in the presence of water in a mixture with at least one other solvent, the mixture of solvents comprises a content by mass of water that is greater than 5% by weight and in a preferred manner greater than 30%, and in a very preferred manner greater than 50% relative to the total mass of said mixture.

12. Process according to claim 1 , in which said process is performed only in the presence of water.

13. Process according to claim 1 , in which the process is performed in the presence of at least one solvent with the exception of solvents that are selected from among the ionic liquids.

14. Process according to claim 1 , in which the reducing atmosphere is a hydrogen atmosphere, pure or in a mixture.

15. Process according to claim 1 that is performed at a temperature of between 80° C. and 250° C., and at a pressure of between 2 MPa and 10 MPa.

Assignees

• Ifp Energies Now

Inventors

• Delcroix Damien
• Vallee Christophe
• Cabiac Amandine
• Guillon Emmanuelle

Classifications

• C07D309/06 Primary

  Radicals substituted by oxygen atoms · CPC title

• C07C29/132

  by reduction of an oxygen containing functional group · CPC title

• C07C51/00

  Preparation of carboxylic acids or their salts, halides or anhydrides (of acids by hydrolysis of oils, fats or waxes C11C) · CPC title

• B01J23/6527

  Tungsten · CPC title

• B01J37/18

  with gases containing free hydrogen · CPC title