Liquid ejecting apparatus

Patent metadata

Field	Value
Publication number	US-9616658-B2
Application number	US-201615166358-A
Country	US
Kind code	B2
Filing date	May 27, 2016
Priority date	May 29, 2015
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

A waveform selecting process includes selecting one of a plurality of kinds of driving waveforms for each of a plurality of dot elements, based on a density value set to each of the plurality of dot elements in image data. The waveform selecting process includes, for a dot element array of each of the plurality of ejection ports: determining whether a dot element corresponding to a target dot has a second density value and determining whether a subsequent dot element corresponding to a subsequent dot has a first density value and, when both determinations are positive, setting the dot element corresponding to the target dot as a correction-target dot element, the subsequent dot being subsequent to the target dot in the formation order; and selecting one of a first driving waveform and a second driving waveform as a driving waveform of a correction-target dot element.

First claim

What is claimed is:

1. A liquid ejecting apparatus comprising:
a liquid ejecting head having an ejection surface having a plurality of ejection ports configured to eject liquid droplets;
a relative moving mechanism configured to cause relative movement of a recording medium relative to the liquid ejecting head in a relative moving direction parallel to the ejection surface;
an image data memory configured to store image data having, for each of the plurality of ejection ports, a dot element array in which a plurality of dot elements corresponding to a plurality of dots on a recording medium is arrayed in formation order of forming the plurality of dots, the plurality of dots being formed by liquid droplets ejected from a corresponding one of the plurality of ejection ports, the image data having a dot element value for each of the plurality of dot elements, the dot element value being indicative of a total amount of liquid droplets ejected from the corresponding one of the plurality of ejection ports, the dot element value being one of a plurality of density values of which the total amount of liquid droplets is different from each other;
a driving waveform memory configured to store a plurality of kinds of driving waveforms including:
a first driving waveform corresponding to a first density value of which the total amount of liquid droplets is zero, the first driving waveform being one of the plurality of density values;
a second driving waveform corresponding to a density value of which the total amount of liquid droplets is larger than zero; and
a third driving waveform corresponding to a second density value of which the total amount of liquid droplets is larger than zero, the second driving waveform being one of the plurality of density values, the total amount of liquid droplets by the third driving waveform being larger than the total amount of liquid droplets by the second driving waveform, the third driving waveform producing a larger amount of a satellite droplet than the second driving waveform, the satellite droplet being separated from a main droplet of a liquid droplet when the liquid droplet is ejected from one of the plurality of ejection ports; and

a controller configured to control the liquid ejecting head and the relative moving mechanism, the controller being configured to perform:
a relative moving process of controlling the relative moving mechanism to cause relative movement of a recording medium relative to the liquid ejecting head in the relative moving direction;
a waveform selecting process of selecting one of the plurality of kinds of driving waveforms for each of the plurality of dot elements, based on a density value set to each of the plurality of dot elements in the image data, the waveform selecting process comprising, for the dot element array of each of the plurality of ejection ports:
determining whether a dot element corresponding to a target dot has the second density value and determining whether a subsequent dot element corresponding to a subsequent dot has the first density value and, when both determinations are positive, setting the dot element corresponding to the target dot as a correction-target dot element, the subsequent dot being subsequent to the target dot in the formation order; and
selecting one of the first driving waveform and the second driving waveform as a driving waveform of the correction-target dot element; and

a driving-signal supplying process of supplying the liquid ejecting head with a driving signal having one of the first, second, and third driving waveforms selected for each of the plurality of dot elements by the waveform selecting process, and selectively ejecting liquid droplets from the plurality of ejection ports onto the recording medium that moves relative to the liquid ejecting head.

2. The liquid ejecting apparatus according to claim 1 , wherein the second driving waveform includes a plurality of kinds of second driving waveforms;
wherein the driving waveform memory stores the plurality of kinds of second driving waveforms; and
wherein, in the waveform selecting process, the controller is configured to select, as the driving waveform of the correction-target dot element, a driving waveform corresponding to a largest total amount of liquid droplets in the plurality of kinds of second driving waveforms.

3. The liquid ejecting apparatus according to claim 1 , wherein the image data includes the plurality of dot elements arranged in a matrix shape, the plurality of dot elements corresponding to a plurality of dots arranged in the matrix shape on the recording medium, the matrix shape including arrays in the relative moving direction and arrays in a perpendicular direction perpendicular to the relative moving direction; and
wherein the controller is configured to perform:
determining, as a processing-target dot element group, a dot element group formed by non-zero dot elements that are arranged continuously by at least a predetermined number both in the relative moving direction and in the perpendicular direction, the non-zero dot elements being dot elements having density values larger than zero, the predetermined number being an integer larger than or equal to two; and
changing density values of dot elements located at an edge of an image in the processing-target dot element group into smaller density values.

4. The liquid ejecting apparatus according to claim 3 , wherein the controller is configured to perform:
determining a dot element group other than the processing-target dot element group as a non-processing-target dot element group; and
maintaining density values of dot elements in the non-processing-target dot element group.

5. The liquid ejecting apparatus according to claim 1 , wherein, before the waveform selecting process, the controller is configured to perform:
calculating an edge extraction amount of each of the plurality of dot elements based on filter calculation;
comparing the edge extraction amount with a threshold value;
when the edge extraction amount is larger than or equal to the threshold value, determining a corresponding dot element as a density-reduction-target dot element; and
reducing a density value set to the density-reduction-target dot element to a smaller density value.

6. The liquid ejecting apparatus according to claim 1 , wherein the liquid ejecting head has pressure chambers in fluid communication with respective ones of the plurality of ejection ports;
wherein the second driving waveform includes a cancel pulse for removing residual pressure that remains in the pressure chambers, the cancel pulse being applied after an ejection pulse for ejecting a droplet; and
wherein the third driving waveform includes no cancel pulse.

7. The liquid ejecting apparatus according to claim 1 , wherein the relative moving mechanism comprises a conveying mechanism configured to convey a recording medium along a conveying direction that is the relative moving direction; and
wherein the liquid ejecting head is a line head having a shape elongated in a perpendicular direction perpendicular to the conveying direction; and
wherein liquid ejecting apparatus is configured to perform recording of an image in a state where the liquid ejecting head is fixed.

8. The liquid ejecting apparatus according to claim 1 , wherein the waveform selecting process comprises selecting one of a first correction driving signal and a second correction driving signal for the target dot and the subsequent dot, each of the first correction driving signal and the second correction driving signal spanning two ejection cycles and including an ejection waveform and a non-ejection waveform;
wherein, in each of the first correction driving signal and the second correc

Assignees

• Brother Ind Ltd

Inventors

• Suzuki Katsuaki
• Sakai Katsunori
• Tsuboi Motohiro

Classifications

• B41J2/04595

  Dot-size modulation by changing the number of drops per dot · CPC title

• B41J2/04596

  Non-ejecting pulses · CPC title

• B41J2/04588

  using a specific waveform · CPC title

• B41J2/04516 Primary

  preventing formation of satellite drops · CPC title

• B41J2/04586

  controlling heads of a type not covered by groups B41J2/04575 - B41J2/04585, or of an undefined type · CPC title