Supporting method of honeycomb formed body

Patent metadata

Field	Value
Publication number	US-9616631-B2
Application number	US-201314073194-A
Country	US
Kind code	B2
Filing date	Nov 6, 2013
Priority date	Nov 16, 2012
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

There is disclosed a method capable of effectively suppressing deformation when a honeycomb formed body formed by horizontal extrusion is supported by a cradle, and supporting even a large honeycomb formed body so that cell wall buckling hardly occur and a high shape accuracy is kept, wherein the lowermost end of a supporting surface of the cradle is located below the lowermost end of the honeycomb formed body immediately after extruded through the die during the horizontal movement, and a distance in a vertical direction between the lowermost end of the honeycomb formed body immediately after extruded through the die and the lowermost end of the supporting surface of the cradle is from 5 to 15 mm during the horizontal movement when a honeycomb formed body extruded through a die in a horizontal direction by extrusion is supported by a cradle.

First claim

What is claimed is:

1. A method of making a honeycomb formed body comprising: extruding a kneaded material obtained by kneading a forming raw material through a die to form a honeycomb formed body having partition walls defining a plurality of cells extending in an extruding direction, and supporting the honeycomb formed body extruded through the die by a cradle having a supporting surface at a downstream portion of the die in the extruding direction,
wherein a horizontal continuous forming machine is used in the extrusion of the honeycomb formed body such that the extruding direction is horizontal,
the cradle moves horizontally in the extruding direction after lifting from a position below the die at a position downstream of the die,
a lowermost end of the supporting surface of the cradle is located below the lowermost end of the honeycomb formed body immediately after extruded through the die during a horizontal movement, and
a distance in a vertical direction between the lowermost end of the honeycomb formed body immediately after extruded through the die and the lowermost end of the supporting surface of the cradle is from 5 to 15 mm during the horizontal movement,
wherein a support for the honeycomb formed body is not interposed between the die and the cradle,
wherein the honeycomb formed body has a columnar shape and an outer diameter of from 150 to 450 mm, and
wherein a ratio of the outer diameter of the honeycomb formed body to a length of the honeycomb formed body is 0.86 or more and 3.75 or less.

2. The method of making the honeycomb formed body according to claim 1 ,
wherein the cradle is disposed so that a longitudinal direction of the cradle is the same as the extruding direction, and moves horizontally in the extruding direction at the same speed as an extrusion speed.

3. The method of making the honeycomb formed body according to claim 1 ,
wherein the distance in the vertical direction between the lowermost end of the honeycomb formed body immediately after extruded through the die and the lowermost end of the supporting surface of the cradle is from 8 to 12 mm during horizontal movement.

4. The method of making the honeycomb formed body according to claim 1 ,
wherein the honeycomb formed body has a columnar shape, and
an open frontal area of the honeycomb formed body in a cross section perpendicular to an axial direction is from 69 to 91%.

5. The method of making the honeycomb formed body according to claim 1 ,
wherein a hardness of the kneaded material is from 0.8 to 2.8 kgf, and
wherein the hardness of the kneaded material is measured with an RT-2005 DD on conditions: a penetrating jig of φ5 mm spherical shape, a penetrating speed of 2 cm/min and a penetrating depth of 10 mm.

6. The method of making the honeycomb formed body according to claim 1 , wherein a length of the cradle is from 100 to 500 mm.

7. The method of making the honeycomb formed body according to claim 1 ,
wherein the distance in the vertical direction between the lowermost end of the honeycomb formed body immediately after extruded through the die and the lowermost end of the supporting surface of the cradle during the horizontal movement is measured when a distance in the horizontal direction between the die and the cradle is determined by adding 100 to 200 mm to the length of the cradle.

8. The method of making the honeycomb formed body according to claim 2 ,
wherein the distance in the vertical direction between the lowermost end of the honeycomb formed body immediately after extruded through the die and the lowermost end of the supporting surface of the cradle is from 8 to 12 mm during horizontal movement.

9. The method of making the honeycomb formed body according to claim 2 ,
wherein the honeycomb formed body has a columnar shape, and
an open frontal area of the honeycomb formed body in a cross section perpendicular to an axial direction is from 69 to 91%.

10. The method of making the honeycomb formed body according to claim 3 ,
wherein the honeycomb formed body has a columnar shape, and
an open frontal area of the honeycomb formed body in a cross section perpendicular to an axial direction is from 69 to 91%.

11. The method of making the honeycomb formed body according to claim 8 ,
wherein the honeycomb formed body has a columnar shape, and
an open frontal area of the honeycomb formed body in a cross section perpendicular to an axial direction is from 69 to 91%.

12. The method of making the honeycomb formed body according to claim 2 ,
wherein a hardness of the kneaded material is from 0.8 to 2.8 kgf, and
wherein the hardness of the kneaded material is measured with an RT-2005 DD on conditions: a penetrating jig of φ5 mm spherical shape, a penetrating speed of 2 cm/min and a penetrating depth of 10 mm.

13. The method of making the honeycomb formed body according to claim 3 ,
wherein a hardness of the kneaded material is from 0.8 to 2.8 kgf, and
wherein the hardness of the kneaded material is measured with an RT-2005 DD on conditions: a penetrating jig of φ5 mm spherical shape, a penetrating speed of 2 cm/min and a penetrating depth of 10 mm.

14. The method of making the honeycomb formed body according to claim 8 ,
wherein a hardness of the kneaded material is from 0.8 to 2.8 kgf, and
wherein the hardness of the kneaded material is measured with an RT-2005 DD on conditions: a penetrating jig of φ5 mm spherical shape, a penetrating speed of 2 cm/min and a penetrating depth of 10 mm.

Assignees

• Ngk Insulators Ltd

Inventors

• Kato Shigeki

Classifications

• B29C48/11

  comprising two or more partially or fully enclosed cavities, e.g. honeycomb-shaped · CPC title

• B28B11/243

  Setting, e.g. drying, dehydrating or firing ceramic articles (B28B11/242 takes precedence) · CPC title

• B29C48/355

  Conveyors for extruded articles · CPC title

• B29D99/0089 Primary

  Producing honeycomb structures (consisting of porous ceramic ware C04B38/0006) · CPC title

• B28B3/20

  wherein the material is extruded {(extrusion moulding of plastics B29C48/00)} · CPC title