System for image-based robotic surgery

Patent metadata

Field	Value
Publication number	US-9615889-B2
Application number	US-201614994915-A
Country	US
Kind code	B2
Filing date	Jan 13, 2016
Priority date	Dec 30, 2011
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

A robotic surgery system includes a robotic arm fixed relative to an operating room. The robotic arm comprises a mounting fixture configured to be coupled to a first element of a fluoroscopic imaging system, wherein the first element is one of a source element and a detector element. The system further includes a second element of the imaging system, wherein the second element is the other of the source element and the detector element. The second element is configured to be repositionable relative to the first element and relative to a patient tissue structure. The system further includes a controller operatively coupled to the robotic arm, configured to receive signals from a sensing system. The sensing system detects motion of one or more sensor elements coupled to each of the first and second elements and determine a relative spatial positioning between the elements of the fluoroscopic imaging system.

First claim

What is claimed is:

1. A robotic surgery system, comprising:
a robotic arm coupled to a base fixed relative to an operating room, wherein the robotic arm comprises a mounting fixture configured to be coupled to a first element of a fluoroscopic imaging system comprising a source element and a detector element, wherein the first element is one of the source element and the detector element;
a second element of the fluoroscopic imaging system, wherein the second element is the other of the source element and the detector element, the second element configured to be repositionable relative to the first element of the fluoroscopic imaging system and relative to a patient tissue structure such that the patient tissue structure may be positioned between the first and second elements of the fluoroscopic imaging system;
a controller operatively coupled to the first robotic arm, the controller configured to receive signals from a sensing system operatively coupled to the controller, the sensing system configured to detect motion of one or more sensor elements coupled to each of the first and second elements of the fluoroscopic imaging system and determine a relative spatial positioning between each of the first and second elements of the fluoroscopic imaging system; and
a user interface configured to allow for an operator to select a desired geometric relationship between the first and second elements relative to the patient tissue structure.

2. The system of claim 1 , wherein the robotic arm is coupled to a base that is fixed to a ceiling of the operating room, a floor of the operating room, or an operating table.

3. The system of claim 1 , wherein the robotic arm is coupled to a base that is removably mounted to a ceiling of the operating room.

4. The system of claim 1 , wherein the robotic arm is coupled to a base that is fixedly mounted to a ceiling of the operating room.

5. The system of claim 1 , wherein the robotic arm comprises one or more joints and one or more motors configured to controllably regulate motion at the one or more joints.

6. The system of claim 5 , wherein the one or more motors are configured to provide haptic guidance to the robotic arm.

7. The system of claim 1 , further comprising at least one sensor configured to monitor a position of at least a portion of the robotic arm, the at least one sensor selected from the group consisting of: an encoder, a potentiometer, an optical position tracker, an electromagnetic position tracker, and a fiber bragg deflection sensor.

8. The system of claim 1 , wherein the source element is configured to produce a collimated beam having a cross-sectional shape selected from the group consisting of: a circle, an ellipse, a square, and a rectangle.

9. The system of claim 1 , wherein the detector element is a flat panel detector selected from the group consisting of: an amorphous silicon panel detector and a CMOS fluoroscopy panel.

10. The system of claim 9 , wherein the flat panel detector has an effective image area having a shape selected from the group consisting of: a circle, an ellipse, a square, and a rectangle.

11. The system of claim 1 , wherein the mounting fixture is configured to be interchangeably coupled to a surgical tool and the first element of the fluoroscopic imaging system.

12. The system of claim 11 , wherein the surgical tool comprises a bone cutting tool.

13. The system of claim 12 , wherein the bone cutting tool comprises motor.

14. The system of claim 12 , wherein the bone cutting cool comprises a bone cutting element selected from the group consisting of: a rotary cutting burr, an insertion/retraction motion reciprocal cutting saw, and a lateral reciprocal motion cutting saw.

15. The system of claim 11 , wherein the mounting feature comprises a tool chuck configured for manually-facilitated removable coupling of the first element of the fluoroscopic imaging system and the surgical tool.

16. The system of claim 1 , wherein the second element of the fluoroscopic imaging system is coupled to a movable stand.

17. The system of claim 1 , wherein the sensing system is selected from the group consisting of: an optical sensing system, an electromagnetic sensing system, a joint rotation sensing system, and an elongate member deflection-sensing system.

18. The system of claim 1 , wherein the one or more sensor elements are selected from the group consisting of: a reflective marker, an electromagnetic localization sensor, a Bragg grating on an optical fiber, a strain gauge, a joint rotation encoder, and a joint rotation potentiometer.

19. The system of claim 1 , wherein the controller is configured such that repositioning of the second element causes the robotic arm to reposition the first element to maintain a desired positional and rotational alignment between the first and second elements.

Assignees

• Mako Surgical Corp

Inventors

• Jensen Vernon

Classifications

• A61B6/12

  Arrangements for detecting or locating foreign bodies · CPC title

• A61B6/487

  involving fluoroscopy · CPC title

• A61B2034/2059

  Mechanical position encoders · CPC title

• A61B34/20

  Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis · CPC title

• A61B34/30 Primary

  Surgical robots · CPC title