Border masking structures for liquid crystal display

Patent metadata

Field	Value
Publication number	US-9612492-B2
Application number	US-201414164026-A
Country	US
Kind code	B2
Filing date	Jan 24, 2014
Priority date	Nov 26, 2013
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

A display may have a thin-film transistor layer and color filter layer. The display may have an active area and an inactive border area. Light blocking structures in the inactive area may prevent stray backlight from a backlight light guide plate from leaking out of the display. The thin-film transistor layer may have a clear substrate, a patterned black masking layer on the clear substrate, a clear planarization layer on the black masking layer, and a layer of thin-film transistor circuitry on the clear planarization layer. The black masking layer may be formed from black photoimageable polyimide. The clear planarization layer may be formed from spin-on glass. The light blocking structures may include a first layer formed from a portion of the black masking layer and a second layer such as a layer of black tape on the underside of the color filter layer.

First claim

What is claimed is:

1. A display having an active area and an inactive border area, comprising:
display layers that include an array of display pixels in the active area, wherein the display layers include a color filter layer on a first display substrate and a thin-film transistor layer on a second display substrate; and
light blocking structures in the inactive border area, wherein the light blocking structures include a first light blocking structure on the thin-film transistor layer and a second light blocking structure on the color filter layer, wherein the first light blocking structure comprises a patterned layer of polymer interposed between the thin-film transistor layer and the second display substrate, and wherein the patterned layer comprises openings that are free of the polymer.

2. The display defined in claim 1 wherein the second light blocking structure comprises tape.

3. The display defined in claim 2 wherein the tape comprises black tape.

4. The display defined in claim 3 wherein a portion of the patterned layer of polymer in the inactive area forms the first light blocking structure.

5. The display defined in claim 4 further comprising a backlight structure, wherein the color filter layer is interposed between the thin-film transistor layer and the backlight structure.

6. The display defined in claim 5 wherein the thin-film transistor layer further comprises a planarization layer on the patterned layer of polymer.

7. The display defined in claim 6 wherein the thin-film transistor layer further comprises a thin-film transistor and an inorganic buffer layer formed between the planarization layer and the thin-film transistor.

8. The display defined in claim 6 wherein the planarization layer comprises spin-on glass.

9. The display defined in claim 8 wherein the spin-on glass comprises silicate spin-on glass.

10. The display defined in claim 4 wherein the patterned layer of polymer comprises black polyimide.

11. The display defined in claim 1 , wherein the second display substrate has first and second opposing surfaces and a thin-film transistor formed on the first surface, and wherein the first light blocking structure is interposed between the first surface and the thin-film transistor.

12. A display having an active area and an inactive area, the display comprising:
a thin-film transistor layer;
a color filter layer having first and second opposing surfaces;
a liquid crystal layer between the thin-film transistor layer and the color filter layer;
a backlight light guide plate that provides backlight for the display, wherein the color filter layer is interposed between the liquid crystal layer and the backlight light guide plate, wherein the thin-film transistor layer has a transparent substrate layer, wherein the thin-film transistor layer has a black masking layer on the transparent substrate layer in the active and inactive areas of the display, wherein the black masking layer is patterned in the active area, wherein the thin-film transistor layer has a spin-on glass planarization layer that covers the patterned black masking layer, wherein the thin-film transistor layer has a thin-film transistor circuitry layer on the spin-on glass planarization layer, wherein the color filter layer has a first light blocking layer on the first surface and a second light blocking layer on the second surface, and wherein the black masking layer overlaps the first and second light blocking layers in the inactive area.

13. The display defined in claim 12 wherein the first light blocking layer comprises black tape that blocks stray backlight from the backlight light guide plate.

14. The display defined in claim 13 wherein the active area includes an array of display pixels and the inactive area does not include display pixels and wherein the black tape is attached to the color filter layer in the inactive area.

15. The display defined in claim 14 further comprising:
an upper polarizer on the thin-film transistor layer; and
a lower polarizer, wherein the first surface is a lower surface of the color filter layer, and wherein the black tape is attached to the lower surface of the color filter layer adjacent to the lower polarizer.

16. The display defined in claim 14 wherein the patterned black masking layer has a thickness of less than 2 microns.

17. The display defined in claim 16 wherein the patterned black masking layer comprises a photoimageable polymer containing an opaque filler material.

18. The display defined in claim 12 , wherein the thin-film transistor layer further includes an inorganic buffer layer that is interposed between the spin-on glass planarization layer and the thin-film transistor circuitry layer and that prevents chemicals from flowing into the spin-on glass planarization layer during formation of thin-film transistor structures in the thin-film transistor circuitry layer.

Assignees

• Apple Inc

Inventors

• Yang Byung Duk
• Kim Kyung-Wook
• Chang Shih-Chang
• Osawa Hiroshi
• Yamagata Hirokazu
• Nozu Daisuke

Classifications

• G02F1/136209 Primary

  Light shielding layers, e.g. black matrix, incorporated in the active matrix substrate, e.g. structurally associated with the switching element · CPC title

• G02F1/133512

  Light shielding layers, e.g. black matrix (G02F1/136209 takes precedence) · CPC title