Freewheel arrangement

Patent metadata

Field	Value
Publication number	US-9611901-B2
Application number	US-201314402699-A
Country	US
Kind code	B2
Filing date	May 23, 2013
Priority date	Jun 1, 2012
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

A freewheel arrangement having a freewheel, which comprises an inner ring, an outer ring rotatable in a first direction of rotation relative to the inner ring, and clamping elements between the inner ring and the outer ring, which prevent a rotation of the outer ring relative to the inner ring in a second direction of rotation. The outer ring and the inner ring and the clamping elements may be formed as a stamped sheet metal part.

First claim

The invention claimed is:

1. A freewheel arrangement ( 2 ) having a freewheel ( 4 ), which comprises an inner ring ( 30 ), an outer ring ( 28 ) that is rotatable in a first direction of rotation ( 22 ) relative to the inner ring ( 30 ), the inner ring ( 30 ) and the outer ring ( 28 ) both being annular disks, and clamping elements ( 32 ) between the inner ring ( 30 ) and the outer ring ( 28 ), which prevent a rotation of the outer ring ( 28 ) relative to the inner ring ( 30 ) in a second direction of rotation ( 24 ), wherein the outer ring ( 28 ), the inner ring ( 30 ) and the clamping elements ( 32 ) are each formed as a stamped sheet metal part.

2. The freewheel arrangement ( 2 ) as claimed in claim 1 , wherein the freewheel ( 4 ) comprises a first torque transfer element ( 42 ) fastened on the outer ring ( 28 ) in a rotationally engaged manner and a second torque transfer element ( 54 ) fastened on the inner ring ( 30 ) in a rotationally engaged manner, the first and second torque transfer elements ( 42 , 54 ) being formed as an annular disk that is substantially flat, and the first and second torque transfer elements ( 42 , 54 ) being riveted to the outer and inner rings ( 28 ; 30 ).

3. The freewheel arrangement ( 2 ) as claimed in claim 2 wherein the outer ring ( 28 ) is connected with rotary entrainment to an output side ( 10 ) of a drive unit ( 8 ), of an engine output hub, the output side ( 10 ) of the drive unit ( 8 ) being arranged radially inwardly based on the freewheel ( 4 ), whereas the inner ring ( 30 ) is connected in a rotationally engaging manner to an output side ( 26 ) of a starter ( 6 ), the output side ( 26 ) of the starter ( 6 ) being arranged radially outwardly based on the freewheel ( 4 ), the output side ( 26 ) of the starter ( 6 ) being engaged with rotary entrainment with the inner ring ( 30 ).

4. The freewheel arrangement ( 2 ) as claimed in claim 3 , wherein the freewheel ( 4 ) comprises a freewheel hub ( 44 ), which is connected with rotary entrainment to the output side ( 10 ) of the drive unit ( 8 ), and is connected in a rotationally engaged manner to the first torque transfer element ( 42 ), the freewheel hub ( 44 ) being a rotary part.

5. The freewheel arrangement ( 2 ) as claimed in claim 1 comprising a drive unit ( 8 ) to which the outer ring ( 28 ) is connected, wherein the inner ring ( 30 ) is supported on an output side ( 10 ) of the drive unit ( 8 ), and a radial bearing ( 70 ), being arranged so as to be radially nested with the clamping elements ( 32 ).

6. The freewheel arrangement ( 2 ) as claimed in claim 1 wherein the clamping elements ( 32 ) are connected to the outer ring ( 28 ) with entrainment based on a peripheral direction ( 22 , 24 ) of the freewheel ( 4 ), and the freewheel ( 4 ) is a dry-running freewheel ( 4 ), arranged in a dry chamber.

7. The freewheel arrangement ( 2 ) as claimed in claim 1 wherein the inner ring ( 30 ) and the outer ring ( 28 ) are substantially flat, wherein the clamping elements ( 32 ) are formed as clamping rollers, a bearing surface ( 36 ) of the inner ring ( 30 ) faces towards the clamping rollers and is circular, whereas a bearing surface ( 34 ) of the outer ring ( 28 ) faces towards the clamping rollers and has a shape deviating from a circle, and the clamping rollers are biased by means of a spring element ( 40 ) in the direction of a tapering clamp gap ( 38 ) between the inner and outer ring ( 30 , 28 ), the spring element ( 40 ) being supported on the clamping rollers ( 32 ) and also on the outer ring ( 28 ).

8. The freewheel arrangement ( 2 ) as claimed in claim 1 comprising a first torque transfer element fixed to rotate with the outer ring and second torque transfer element fixed to rotate with the inner ring, wherein the clamping elements ( 32 ), have a thickness (a) and an outer diameter (b), the ratio between the thickness (a) and the outer diameter (b) being 1:5 or less, and the thickness (a) of the clamping elements ( 32 ), and also the thickness of the first and second torque transfer element ( 42 ; 54 ), being at most 7 mm.

9. The freewheel arrangement ( 2 ) as claimed in claim 1 comprising a first torque transfer element ( 42 ) fixed to the outer ring ( 28 ) and a second torque transfer element ( 54 ) fixed to the inner ring ( 30 ), the first and second torque transfer elements ( 42 , 54 ) being formed as an annular disk that is substantially flat.

10. The freewheel arrangement ( 2 ) as claimed in claim 9 comprising a partition wall ( 66 ) disposed between the second torque transfer element ( 54 ) and each of the outer ring ( 28 ) and the inner ring ( 30 ).

11. The freewheel arrangement ( 2 ) as claimed in claim 9 comprising a rolling bearing ( 72 ) having an outer race ( 56 ) that is fixed to each of the inner ring ( 30 ) and the second torque transfer element ( 54 ).

12. The freewheel arrangement ( 2 ) as claimed in claim 11 wherein the freewheel arrangement rotates around an axis, wherein the second torque transfer element ( 54 ) includes an end that points inward toward the axis, the end attached to the outer race ( 56 ).

13. The freewheel arrangement ( 2 ) as claimed in claim 12 wherein the second torque transfer element ( 54 ) includes a second end opposite the end and comprising a starter ( 6 ) providing a starter output to the second torque transfer element ( 54 ) at the second end.

14. The freewheel arrangement ( 2 ) as claimed in claim 9 comprising a rolling bearing ( 72 ) having an inner race ( 74 ) that is fixed to the first torque transfer element ( 42 ).

15. The freewheel arrangement ( 2 ) as claimed in claim 14 wherein the freewheel arrangement rotates around an axis, wherein the first torque transfer element ( 42 ) includes an end that points inward toward the axis, the end attached to the inner race ( 74 ).

16. The freewheel arrangement ( 2 ) as claimed in claim 15 wherein the first torque transfer element ( 42 ), at the second end, is fastened to the outer ring ( 28 ).

17. The freewheel arrangement ( 2 ) as claimed in claim 16 comprising a hub ( 44 ) connected with the inner race ( 74 ) and a drive unit ( 8 ) providing output to the hub ( 44 ).

18. The freewheel arrangement ( 2 ) as claimed in claim 1 wherein the freewheel arrangement ( 2 ) rotates about an axis that extends in an axial direction, wherein the clamping elements ( 32 ) comprise rollers and have a diameter (b), and have a thickness (a) in the axial direction, the thickness (a) being less than one-third of the diameter (b), so that the freewheel arrangement ( 2 ) has a short overall length in the axial direction.

19. A freewheel arrangement ( 2 ) having a freewheel ( 4 ), which comprises an inner ring ( 30 ), an outer ring ( 28 ) rotatable in a first direction of rotation ( 22 ) relative to the inner ring ( 30 ), and clamping elements ( 32 ) between the inner ring ( 30 ) and the outer ring ( 28 ), which prevent a rotation of the outer ring ( 28 ) relative to the inner ring ( 30 ) in a second direction of rotation ( 24 ), wherein the outer ring ( 28 ), the inner ring ( 30 ) and the clamping elements ( 32 ) are each formed as a stamped sheet metal part, wherein the freewheel ( 4 ) comprises a first torque transfer element ( 42 ) fastened on the outer ring ( 28 ) in a rotationally engaged manner and a second torque transfer element ( 54 ) fastened on the inner ring ( 30 ) in a rotationally engaged manner, the first and second torque transfer elements ( 42 , 54 ) being formed as an annular disk, and the first torque transfer element ( 42 ) being riveted to the outer ri

Assignees

• Borgwarner Inc

Inventors

• Bastel Norbert
• Ebner Till Martin Lutz
• Koestel Rolf
• Papania James Ronald
• Heinz Volker
• Schmitt Dirk Achim

Classifications

• F16D2041/0665

  characterised by there being no cage other than the inner and outer race for distributing the intermediate members · CPC title

• F16D41/06 Primary

  with intermediate wedging coupling members between an inner and an outer surface (F16D41/02, F16D41/24 take precedence) · CPC title

• F02N11/0851

  characterised by means for controlling the engagement or disengagement between engine and starter, e.g. meshing of pinion and engine gear · CPC title

• F02N15/023

  of the overrunning type · CPC title

• F16D41/066 Primary

  all members having the same size and only one of the two surfaces being cylindrical · CPC title