Systems and methods for controlling exhaust gas recirculation

Patent metadata

Field	Value
Publication number	US-9611794-B2
Application number	US-201213562354-A
Country	US
Kind code	B2
Filing date	Jul 31, 2012
Priority date	Jul 31, 2012
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

Various systems and method for controlling exhaust gas recirculation (EGR) in an internal combustion engine are provided. In one embodiment, a method includes during a first operating condition, directing exhaust gas from a first cylinder group into an engine air intake stream and directing substantially no exhaust gas from a second cylinder group to the engine air intake stream. The method further includes during a second operating condition, directing exhaust gas from the second cylinder group through a turbocharger bypass into the engine air intake stream and reducing a fuel injection amount of the first cylinder group relative to a fuel injection amount of the second cylinder group.

First claim

The invention claimed is:

1. A method, comprising:
during a first operating condition, directing exhaust gas from a first cylinder group of an engine into an engine air intake stream and directing substantially no exhaust gas from a second cylinder group of the engine to the engine air intake stream; and
during a second operating condition, directing exhaust gas from the second cylinder group through a bypass into the engine air intake stream and reducing a fuel injection amount of the first cylinder group relative to a fuel injection amount of the second cylinder group.

2. The method of claim 1 , wherein the first operating condition includes an intake pressure being greater than an exhaust pressure and the second operating condition includes the intake pressure being less than the exhaust pressure, and wherein reducing a fuel injection amount of the first cylinder group relative to a fuel injection amount of the second cylinder group comprises injecting an amount of fuel into cylinders of the first cylinder group that is different than an amount of fuel injected into cylinders of the second cylinder group.

3. The method of claim 1 , wherein the first operating condition includes an engine load being greater than a threshold load value and the second operating condition includes the engine load being less than the threshold load value.

4. The method of claim 1 , wherein reducing the fuel injection amount of the first cylinder group includes injecting no fuel into at least one cylinder of the first cylinder group.

5. The method of claim 1 , wherein the engine includes a turbocharger, and wherein the bypass is a turbocharger bypass, and the method further comprises:
during a third operating condition, accelerating the turbocharger by directing intake air into a stream of exhaust gas that powers the turbocharger.

6. The method of claim 1 , wherein the engine includes an exhaust gas recirculation (EGR) cooler positioned in an EGR passage structure coupled to the first cylinder group, and the method further comprises:
during the second operating condition, directing liquid coolant through the EGR cooler, and directing substantially no exhaust gas through the EGR cooler.

7. The method of claim 6 , wherein the second operating condition includes an ambient temperature or an engine temperature being less than a threshold temperature value.

8. A system comprising:
an engine;
a plurality of fuel injectors operable to inject fuel into a first cylinder group and a second cylinder group of the engine;
an intake passage structure coupled to the first cylinder group and the second cylinder group;
an EGR passage structure coupled between the first cylinder group and the intake passage structure, the first cylinder group providing exhaust gas exclusively to the intake passage structure;
an exhaust passage structure coupled to the second cylinder group;
a bypass passage structure coupled between the exhaust passage structure and the intake passage structure;
a bypass valve positioned in the bypass passage structure; and
a controller configured to respond to an intake pressure being less than an exhaust pressure, by adjusting the bypass valve to direct exhaust gas from the second cylinder group through the bypass passage structure to the intake passage structure.

9. The system of claim 8 , wherein the controller is further configured to respond to the intake pressure being less than the exhaust pressure, by reducing a fuel injection amount of the first cylinder group relative to a fuel injection amount of the second cylinder group.

10. The system of claim 9 , wherein reducing the fuel injection amount of the first cylinder group includes injecting no fuel into at least one cylinder of the first cylinder group.

11. The system of claim 8 , wherein the controller is configured to respond to the intake pressure being greater than the exhaust pressure by directing exhaust gas from the first cylinder group through the EGR passage structure to the intake passage structure, and by adjusting the bypass valve to direct no exhaust gas from the second cylinder group to the intake passage structure, and wherein the first cylinder group is not directly fluidly coupled to the exhaust passage.

12. The system of claim 8 , further comprising:
an EGR cooler positioned in the EGR passage structure, and wherein the controller is further configured to respond to the intake pressure being less than the exhaust pressure by directing liquid coolant through the EGR cooler and by directing substantially no exhaust gas through the EGR cooler.

13. The system of claim 8 , further comprising:
a turbocharger, wherein the controller is configured to, during an operating condition, adjust the bypass valve to direct intake air from the intake passage structure through the bypass passage structure to the exhaust passage structure to accelerate the turbocharger.

14. The system of claim 8 , wherein the EGR passage structure only receives exhaust from the second cylinder group and the exhaust passage structure only receives exhaust from the first cylinder group.

15. The system of claim 8 , wherein the EGR passage structure is fluidly coupled to the exhaust passage structure, and the system further comprises:
an EGR bypass valve positioned in the EGR passage structure, wherein the EGR bypass valve is operable to control the flow of exhaust gas from the first cylinder group to the exhaust passage structure.

16. The system of claim 15 , wherein the controller is further configured to respond to the intake pressure being less than the exhaust pressure, by adjusting the EGR bypass valve to direct exhaust gas from the first cylinder group through the EGR passage structure to the exhaust passage structure.

17. A method, comprising:
in response to an intake pressure being greater than an exhaust pressure, directing exhaust gas from a first cylinder group of an engine through an exhaust gas recirculation (EGR) passage structure fluidly coupled between the first cylinder group and an intake passage structure and directing substantially no exhaust gas from a second cylinder group of the engine to the intake passage structure; and
in response to the intake pressure being less than the exhaust pressure, directing exhaust gas from the second cylinder group through a bypass passage structure fluidly coupled between an exhaust passage structure and the intake passage structure and reducing a fuel injection amount of the first cylinder group relative to a fuel injection amount of the second cylinder group.

18. The method of claim 17 , wherein the engine includes a turbocharger, and the method further comprises:
during an operating condition, directing intake air from the intake passage structure through the bypass passage structure to the exhaust passage structure to accelerate the turbocharger.

19. The method of claim 17 , wherein the engine includes an EGR cooler positioned in the EGR passage structure, and the method further comprises:
in response to an ambient temperature or an engine temperature being less than a threshold temperature value and the intake pressure being less than the exhaust pressure, directing liquid coolant through the EGR cooler, and directing substantially no exhaust gas through the EGR cooler.

20. The method of claim 19 , further comprising:
in response to the ambient temperature being less than the threshold temperature value and the intake pressure being less than the exhaust pressure, directing exhaust gas from the first cylinder group to t

Assignees

• Blythe Neil Xavier
• Gallagher Shawn Michael
• Mischler James Robert
• Henry Luke
• Gen Electric

Inventors

• Blythe Neil Xavier
• Gallagher Shawn Michael
• Mischler James Robert
• Henry Luke

Classifications

• F02M26/42

  having two or more EGR passages; EGR systems specially adapted for engines having two or more cylinders · CPC title

• F02D21/08

  the other gas being the exhaust gas of engine · CPC title

• F02M26/44

  in which a main EGR passage is branched into multiple passages · CPC title

• Y02T10/47

  Cross-Sectional Technologies · mapped topic

• F02D41/0065 Primary

  Specific aspects of external EGR control (constructional details of EGR system F02M26/00) · CPC title