Ultra-hydrophilic antireflective coating composition comprising siloxane compound, ultra-hydrophilic antireflective film using same, and method for preparing ultra-hydrophilic antireflective film

Patent metadata

Field	Value
Publication number	US-9611395-B2
Application number	US-201314438134-A
Country	US
Kind code	B2
Filing date	Oct 30, 2013
Priority date	Nov 7, 2012
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

The present invention relates to an ultra-hydrophilic antireflective coating composition, to an ultra-hydrophilic antireflective film using the same, and to a method for preparing the ultra-hydrophilic antireflective film, wherein the ultra-hydrophilic antireflective coating composition can form a coating layer having a low refractive index and ultra-hydrophilicity. More particularly, the present invention relates to an antireflective film and to a method for preparing same wherein the antireflective film has excellent hydrophilicity and minimize the reflectivity by forming the coating layer using an ultra-hydrophilic antireflective coating composition including a siloxane compound as a binder.
The ultra-hydrophilic antireflective film using the ultra-hydrophilic antireflective coating composition has excellent antireflective effects and a self-cleaning function. Therefore, it is expected that the ultra-hydrophilic antireflective film can be applied to various display devices such as devices for the outdoors.

First claim

The invention claimed is:

1. An ultra-hydrophilic anti-reflective coating composition comprising:
a binder formed by polymerization of a silane compound represented by Formula 1; and
surface-treated hollow silica particles treated by a pH control agent,
R i x Si(OR 2 ) 4-x   [Formula 1]

wherein R 1 is a C 1 to C 10 alkyl group, a C 6 to C 10 aryl group or a C 3 to C 10 alkenyl group, R 2 is a C 1 to C 6 alkyl group, and x is an integer satisfying 0≦x<4.

2. The coating composition according to claim 1 , wherein the silane compound represented by Formula 1 comprises at least one compound selected from among tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, tetra-n-butoxysilane, tetra-sec-butoxysilane, tetra-tert-butoxysilane, trimethoxysilane, triethoxysilane, methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, isobutyltriethoxysilane, cyclohexyltrimethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, allyltrimethoxysilane allyltriethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, or diphenyldiethoxysilane.

3. The coating composition according to claim 1 , wherein the hollow silica particles have a number average diameter of 1 nm to 1,000 nm.

4. The coating composition according to claim 1 , wherein the binder is present in an amount of 10 parts by weight to 120 parts by weight based on 100 parts by weight of the hollow silica particles.

5. The coating composition according to claim 1 , wherein the pH control agent comprises at least one selected from among ammonia, organic amines, metal hydroxides, and mixtures thereof.

6. An ultra-hydrophilic anti-reflective film comprising an ultra-hydrophilic low refractive-index layer formed on a surface of a substrate by coating the coating composition according to claim lonto the surface.

7. The ultra-hydrophilic anti-reflective film according to claim 6 , wherein the ultra-hydrophilic anti-reflective film has a water contact angle of greater than 0° and less than or equal to 10°.

8. The ultra-hydrophilic anti-reflective film according to claim 6 , wherein the ultra-hydrophilic low refractive-index layer has an index of refraction of 1.24 to 1.30.

9. The ultra-hydrophilic anti-reflective film according to claim 6 , wherein the ultra-hydrophilic low refractive-index layer has a thickness of 1 nm to 1,000 nm.

10. The ultra-hydrophilic anti-reflective film according to claim 6 , wherein the ultra-hydrophilic low refractive-index layer has a transmittance of 94% or higher and a luminous reflectance of 0.5% to 2.0%.

11. A method for manufacturing an ultra-hydrophilic anti-reflective film, comprising:
preparing a binder by polymerization of a silane compound represented by Formula 1;
preparing an ultra-hydrophilic coating composition comprising surface-treated hollow silica particles by adding the binder and a catalyst to hollow silica particles;
coating the ultra-hydrophilic coating composition onto at least one surface of a base film; and
performing heat treatment of the coated ultra-hydrophilic coating composition.
R 1 x Si(OR 2 ) 4-x   [Formula 1]

wherein R 1 is a C 1 to C 10 alkyl group, a C 6 to C 10 aryl group or a C 3 to C 10 alkenyl group, R 2 is a C 1 to C 6 alkyl group, and x is an integer satisfying 0≦x<4.

12. The method according to claim 11 , wherein the ultra-hydrophilic coating composition comprises 10 parts by weight to 120 parts by weight of the binder and 0.1 parts by weight to 20 parts by weight of the acid catalyst.

13. The method according to claim 11 , wherein the ultra-hydrophilic coating composition is prepared by adding the binder and the catalyst to the hollow silica particles, followed by stirring at 20° C. to 40° C. for 5 hours to 50 hours.

14. The method according to claim 11 , wherein heat treatment is performed at a temperature of 50° C. to 200° C.

15. The method according to claim 11 , further comprising: prior to preparing the ultra-hydrophilic coating composition, performing surface treatment of the hollow silica particles with a pH control agent.

16. The method according to claim 15 , wherein the pH control agent comprises at least one selected from among ammonia, organic amines, metal hydroxides, and mixtures thereof.

Assignees

• Lg Hausys Ltd

Inventors

• Cho Hong-Kwan
• Kim Won-Kook
• Hong Joo Hee

Classifications

• C08J7/0427

  with only one layer of a composition containing a polymer binder (with more layers C08J7/042) · CPC title

• G02B1/111

  using layers comprising organic materials · CPC title

• C09D183/04

  Polysiloxanes · CPC title

• C08J2367/02

  Polyesters derived from dicarboxylic acids and dihydroxy compounds; (C08J2367/06 takes precedence) · CPC title

• C08J2483/04

  Polysiloxanes · CPC title