Crystalline boron nitride aerogels

Patent metadata

Field	Value
Publication number	US-9611146-B2
Application number	US-201414320300-A
Country	US
Kind code	B2
Filing date	Jun 30, 2014
Priority date	Jul 1, 2013
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

This disclosure provides methods and materials related to boron nitride aerogels. In one aspect, a material comprises an aerogel comprising boron nitride. The boron nitride has an ordered crystalline structure. The ordered crystalline structure may include atomic layers of hexagonal boron nitride lying on top of one another, with atoms contained in a first layer being superimposed on atoms contained in a second layer.

First claim

What is claimed is:

1. A composition comprising:
an aerogel comprising a three-dimensional network of covalent sp 2 -bonded boron nitride sheets having an ordered crystalline structure and not a substantially turbostratic crystalline structure.

2. The composition of claim 1 , wherein the ordered crystalline structure includes atomic layers of hexagonal boron nitride laying on top of one another, and wherein atoms contained in a first layer are superimposed on atoms contained in a second layer.

3. The composition of claim 1 , wherein atomic planes of the boron nitride have an interplanar distance of about 3.3 Angstroms.

4. The composition of claim 1 , wherein the boron nitride does not have a substantially disordered crystalline structure.

5. The composition of claim 1 , wherein the boron nitride has a degree of crystallinity of at least 50% by weight.

6. The composition of claim 1 , wherein at least 50% of all boron nitride sheets in the aerogel are covalently bonded to one another, and wherein less than 30% of all boron nitride sheets in the aerogel are associated with other boron nitride sheets by van der Waals force only.

7. The composition of claim 1 , wherein at least 70% of all boron nitride sheets in the aerogel are covalently bonded to one another, and wherein less than 10% of all boron nitride sheets in the aerogel are associated with other boron nitride sheets by van der Waals force only.

8. The composition of claim 1 , wherein the aerogel comprises at least about 95 atomic percent boron nitride.

9. The composition of claim 1 , wherein the aerogel has a surface area of about 350 meters squared per gram to 3000 meters squared per gram.

10. The composition of claim 1 , wherein the boron nitride comprises hexagonal boron nitride.

11. The composition of claim 1 , wherein the boron nitride sheets comprise about 5 atomic layers of boron nitride or less.

12. The composition of claim 1 , wherein the boron nitride sheets comprise an average of about 6 atomic layers of boron nitride.

13. The composition of claim 1 , wherein at least a portion of the boron nitride sheets form slit-shaped pore structures about 400 nanometers to 600 nanometers wide and about 2 microns to 4 microns long.

14. The composition of claim 1 , wherein the aerogel has a white color.

15. The composition of claim 1 , wherein the aerogel has a mass density of about 50 milligrams per cubic centimeter to 150 milligrams per cubic centimeter.

16. The composition of claim 1 , wherein the boron nitride sheets have planar surfaces having dimensions of about 10 microns to 50 microns by about 10 microns to 50 microns.

17. The composition of claim 1 , wherein pores of the aerogel have diameters of about 2 nanometers to 50 nanometers.

18. The composition of claim 1 , wherein Raman spectrum of the aerogel has a single peak at 1366 cm −1 .

19. The composition of claim 1 , wherein at least 70% of all boron nitride sheets in the aerogel are sp 2 -bonded to other boron nitride sheets.

20. The composition of claim 1 , wherein the aerogel is obtained by: (a) providing boron oxide and an aerogel comprising carbon; (b) heating the boron oxide to melt the boron oxide and heating the aerogel; (c) mixing a nitrogen-containing gas with boron oxide vapor from molten boron oxide; and (d) converting at least a portion of the carbon of the aerogel to boron nitride.

Assignees

• L Livermore Nat Security Llc
• Univ California

Inventors

• Zettl Alexander K
• Rousseas Michael
• Goldstein Anna P
• Mickelson William
• Worsley Marcus A
• Woo Leta

Classifications

• C01B21/0645 Primary

  Preparation by carboreductive nitridation · CPC title

• C01B21/064 Primary

  with boron · CPC title

• C01P2004/02

  obtained by optical microscopy · CPC title

• C01P2002/04

  Compounds with a limited amount of crystallinty, e.g. as indicated by a crystallinity index · CPC title

• C01P2002/82

  by IR- or Raman-data · CPC title