Polarity changing pin connector

Patent metadata

Field	Value
Publication number	US-9610646-B2
Application number	US-201313894761-A
Country	US
Kind code	B2
Filing date	May 15, 2013
Priority date	May 15, 2013
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

A welding system includes a welder configured to output welding power to generate an arc between a welding electrode and a workpiece. The welding system also includes a power pin configured to be coupled to the welder in a first orientation or a second orientation. The power pin is configured to switch the welding power from a first polarity to a second polarity when the power pin is switched from being coupled to the welder in the first orientation to being coupled to the welder in the second orientation.

First claim

The invention claimed is:

1. A welding system, comprising:
a welder configured to output welding power to generate an arc between a welding electrode and a workpiece; and
a power pin configured to be coupled to the welder in a first orientation or a second orientation, wherein the power pin is configured to switch the welding power from a first polarity to a second polarity when the power pin is switched from being coupled to the welder in the first orientation to being coupled to the welder in the second orientation, wherein the power pin comprises leads for providing power or communication between the welder and a welding torch regardless of the orientation of the power pin.

2. The welding system of claim 1 , wherein the second orientation is approximately a 180 degree rotation relative to the first orientation.

3. The welding system of claim 1 , wherein the power pin is configured to couple the welder to both a weld cable and a work cable.

4. The welding system of claim 3 , wherein one or both of the weld cable or the work cable is removably coupleable to the power pin.

5. The welding system of claim 3 , wherein the power pin comprises a first welding power lead to route the welding power between the welder and the weld cable, and a second welding power lead to route the welding power between the welder and the work cable.

6. The welding system of claim 1 , wherein the welder comprises a complementary feature configured to receive the power pin in the first orientation and configured to receive the power pin in the second orientation.

7. The welding system of claim 1 , wherein the power pin is switchable between the first and second orientations without the use of a tool.

8. The welding system of claim 1 , comprising an indicator configured to identify which of the first and second polarities of welding power the welder is configured to output.

9. A welding system, comprising:
a pin connector configured to be coupled with a welder in one of a first orientation or a second orientation, wherein the pin connector is configured to be switched between the first orientation and the second orientation to switch a polarity of welding power output from the welder, wherein the pin connector comprises two bus bars disposed along a circumference of the pin connector, wherein the bus bars comprise trigger leads for detecting depression of a trigger of a welding torch without regard to an orientation of the pin connector.

10. The welding system of claim 9 , wherein the pin connector comprises an extruded feature configured to be inserted into a complementary feature of the welder when in the first orientation and when in the second orientation.

11. The welding system of claim 10 , wherein the extruded feature has a rotationally symmetric cross section relative to an axis of the extruded feature.

12. The welding system of claim 9 , wherein the pin connector comprises a complimentary feature configured to be inserted onto an extruded feature of the welder when in the first orientation and when in the second orientation.

13. The welding system of claim 9 , wherein the two bus bars are disposed opposite each other along the circumference of the pin connector, wherein the bus bars are configured to couple the welder with each of a weld cable and a work cable, wherein the polarity of the welding power output via the bus bars switches when the pin connector is switched between the first and second orientations.

14. The welding system of claim 9 , wherein the bus bars comprise motor leads for routing power to a motor in the welding torch without regard to the orientation of the pin connector.

15. The welding system of claim 9 , wherein the pin connector is configured to route shielding gas from the welder to a weld cable.

16. A welding system, comprising:
a pin connector configured to be coupled with a welder in one of a first orientation or a second orientation, wherein the pin connector is configured to be switched between the first orientation and the second orientation to switch a polarity of welding power output from the welder, wherein the pin connector comprises two bus bars disposed along a circumference of the pin connector, wherein the bus bars comprise motor leads for routing power to a motor in a welding torch without regard to an orientation of the pin connector.

17. The welding system of claim 16 , wherein the pin connector comprises an extruded feature configured to be inserted into a complementary feature of the welder when in the first orientation and when in the second orientation.

18. The welding system of claim 17 , wherein the extruded feature has a rotationally symmetric cross section relative to an axis of the extruded feature.

19. The welding system of claim 16 , wherein the pin connector comprises a complimentary feature configured to be inserted onto an extruded feature of the welder when in the first orientation and when in the second orientation.

20. The welding system of claim 16 , wherein the two bus bars are disposed opposite each other along the circumference of the pin connector, wherein the bus bars are configured to couple the welder with each of a weld cable and a work cable, wherein the polarity of the welding power output via the bus bars switches when the pin connector is switched between the first and second orientations.

21. The welding system of claim 16 , wherein the bus bars comprise trigger leads for detecting depression of a trigger of the welding torch without regard to the orientation of the pin connector.

22. The welding system of claim 16 , wherein the pin connector is configured to route shielding gas from the welder to a weld cable.

Assignees

• Illinois Tool Works

Inventors

• Romenesko Benjamin David
• Woodward Ronald Dewayne
• Schmitz Adam Richard
• Schwarz Michael Thomas

Classifications

• B23K9/10 Primary

  Other electric circuits therefor; Protective circuits; Remote controls · CPC title

• B23K9/1012 Primary

  characterised by parts of the process · CPC title

• B23K9/164

  making use of a moving fluid · CPC title

• H01R2101/00

  One pole · CPC title

• H01R29/00

  Coupling parts for selective co-operation with a counterpart in different ways to establish different circuits, e.g. for voltage selection, for series-parallel selection, {programmable connectors} · CPC title