Sulfur scavenging materials for filters and coatings

Patent metadata

Field	Value
Publication number	US-9610535-B2
Application number	US-201514832281-A
Country	US
Kind code	B2
Filing date	Aug 21, 2015
Priority date	May 27, 2014
Publication date	Apr 4, 2017
Grant date	Apr 4, 2017

Abstract

Materials which react with (“scavenge”) sulfur compounds, such as hydrogen sulfide and mercaptans, are used to limit sulfur-induced corrosion. Filters and protective coatings including these materials, described broadly as polyhexahydrotriazines (PHT) and polyhemiaminals (PHA), are disclosed. Methods of using these materials to prevent corrosion are described. PHT and PHA materials have excellent thermal and mechanical properties for many applications as coatings and filtration media. Specifically, PHT and PHA materials react with sulfur compounds in such a manner as to incorporate sulfur atoms into the polymeric matrix, thus sequestering the sulfur atoms and allowing removal from fluids such as crude oil, natural gas, hydrocarbon combustion exhaust gases, sulfur polluted air and water. A coating PHT or PHA material on a component to be protected similarly reacts with sulfur compounds prior to sulfur being able to penetrate to the component.

First claim

What is claimed is:

1. A method of removing sulfur compounds from a fluid, comprising:
placing a fluid including a sulfur compound in to contact with at least one of:
a polyhexahydrotriazine (PHT) material including:
a plurality of trivalent hexahydrotriazine groups having the structure:

and
a plurality of divalent bridging groups of formula:

wherein L′ is a divalent linking group selected from the group consisting of *—O—*, *—S—*, *—N(R′)—*, *—N(H)—*, *—R″—*, and combinations thereof, R′ comprises at least 1 carbon and R″ comprises at least one carbon, each starred bond of a given hexahydrotriazine group is covalently linked to a respective one of the divalent bridging groups, and each starred bond of a given bridging group is linked to a respective one of the hexahydrotriazine groups; and
a polyhemiaminal (PHA) material including:
a plurality of trivalent hemiaminal groups having the structure:

and
a plurality of divalent bridging groups of formula:

wherein L′ is a divalent linking group selected from the group consisting of *—O—*, *—S—*, *—N(R′)—*, *—N(H)—*, *—R″—*, and combinations thereof, wherein R′ comprises at least 1 carbon and R″ comprises at least one carbon, each starred bond of a given hemiaminal group is covalently linked to a respective one of the divalent bridging groups, and each starred bond of a given bridging group is linked to a respective one of the hemiaminal groups.

2. The method of claim 1 , wherein contacting the fluid with at least one of a PHT material and a PHA material includes passing the fluid through a filtration medium including the at least one of the PHT material and the PHA material.

3. The method of claim 1 , wherein the fluid is a hydrocarbon material.

4. The method of claim 1 , wherein the fluid is an exhaust gas produced by combustion of a hydrocarbon material.

5. The method of claim 1 , wherein the fluid is air supplied to a pollution sensitive environment.

6. The method of claim 5 , wherein the pollution sensitive environment includes microelectronic devices.

7. The method of claim 1 , wherein placing a fluid including a sulfur compound in to contact with at least one of a PHT material and a PHA material includes placing the fluid including the sulfur compound in to contact with a component coated with the at least one the PHT material and the PHA material.

8. The method of claim 1 , wherein placing a fluid including a sulfur compound in to contact with at least one of a PHT material and a PHA material includes adding particulates to the fluid.

9. A method of reducing corrosion, comprising:
coating a component with at least one of:
a polyhexahydrotriazine (PHT) material including:
a plurality of trivalent hexahydrotriazine groups having the structure:

and
a plurality of divalent bridging groups of formula:

wherein L′ is a divalent linking group selected from the group consisting of *—O—*, *—S—*, *—N(R′)—*, *—N(H)—*, *—R″—*, and combinations thereof, R′ comprises at least 1 carbon and R″ comprises at least one carbon, each starred bond of a given hexahydrotriazine group is covalently linked to a respective one of the divalent bridging groups, and each starred bond of a given bridging group is linked to a respective one of the hexahydrotriazine groups; and
a polyhemiaminal (PHA) material including:
a plurality of trivalent hemiaminal groups having the structure:

and
a plurality of divalent bridging groups of formula:

wherein L′ is a divalent linking group selected from the group consisting of *—O—*, *—S—*, *—N(R′)—*, *—N(H)—*, *—R″—*, and combinations thereof, wherein R′ comprises at least 1 carbon and R″ comprises at least one carbon, each starred bond of a given hemiaminal group is covalently linked to a respective one of the divalent bridging groups, and each starred bond of a given bridging group is linked to a respective one of the hemiaminal groups.

10. The method of claim 9 , wherein the component is a portion of a hydrocarbon production facility.

11. The method of claim 9 , wherein the component is a microelectronic device.

12. The method of claim 9 , wherein the component is a portion of an automobile.

Assignees

• IBM

Inventors

• Boday Dylan J
• Garcia Jeannette M
• Hedrick James L
• Wojtecki Rudy J

Classifications

• C10L3/103 Primary

  Sulfur containing contaminants · CPC title

• A61L2/00

  Disinfection or sterilisation of materials or objects, in general; Accessories therefor · CPC title

• B01D2257/306

  Organic sulfur compounds, e.g. mercaptans · CPC title

• A61L9/00

  Disinfection, sterilisation or deodorisation of air (body deodorants A61Q15/00; purifying air by respirators A62B, A62D9/00; separating dispersed particles from gases or vapours B01D45/00 - B01D51/00, B03C3/00; chemical or biological purification of waste gases B01D53/34; production of ozone C01B13/10; air-conditioning systems incorporating sterilisation F24F3/16, F24F8/20) · CPC title

• C08G73/0638

  with at least three nitrogen atoms in the ring · CPC title