Stopper for sealing the housing of an exhaust gas sensor, exhaust gas sensor, and manufacturing method for an exhaust gas sensor

Patent metadata

Field	Value
Publication number	US-9605776-B2
Application number	US-201314377712-A
Country	US
Kind code	B2
Filing date	Jan 7, 2013
Priority date	Feb 9, 2012
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

A stopper for sealing a housing of an exhaust gas sensor has: a base body which contains polytetrafluoroethylene; at least one through channel for leading through a connecting cable; and a seal situated, at least in places, between the base body of the stopper and the through channel, the seal containing at least one perfluoroalkoxy polymer or one tetrafluoroethylene perfluoroproylene or one polychlorotrifluoroethylene or one polyvinylidene fluoride.

First claim

What is claimed is:

1. A stopper for sealing a housing of an exhaust gas sensor, comprising:
a base body containing polytetrafluoroethylene;
at least one through channel provided in the base body for guiding through a connecting cable; and
a seal situated, at least in places, between the base body and the at least one through channel,
wherein the seal contains one of perfluoroalkoxy polymer, tetrafluoroethylene perfluoroproylene, polychlorotrifluoroethylene, or polyvinylidene fluoride,
wherein the housing is indirectly connected to the stopper via an outer seal in an integrally joined manner,
wherein the outer seal is formed as an outer sealing ring which is radially outwardly situated on base body.

2. The stopper as recited in claim 1 , wherein the base body is connected to the seal in an integrally joined manner.

3. The stopper as recited in claim 2 , wherein the seal is situated on the base body in the form of a layer facing the at least one through channel and having a layer thickness of 50 μm to 250 μm.

4. An exhaust gas sensor, comprising:
a housing;
a stopper including:
a base body containing polytetrafluoroethylene;
at least one through channel provided in the base body; and
a seal situated, at least in places, between the base body and the at least one through channel,
wherein the seal contains one of perfluoroalkoxy polymer, tetrafluoroethylene perfluoroproylene, polychlorotrifluoroethylene, or polyvinylidene fluoride; and

at least one connecting cable guided through the at least one through channel of the stopper,
wherein the housing is sealed off by the stopper,
wherein the housing is indirectly connected to the stopper via an outer seal in an integrally joined manner,
wherein the outer seal is formed as an outer sealing ring which is radially outwardly situated on base body.

5. The exhaust gas sensor as recited in claim 4 , wherein the at least one connecting cable is connected to the seal in an integrally joined manner.

6. The exhaust gas sensor as recited in claim 4 , wherein the at least one connecting cable includes an electrical conductor enclosed by an insulation containing a fluoropolymer.

7. The exhaust gas sensor as recited in claim 4 , wherein the at least one connecting cable, the stopper, and the housing are connected to one another, at least indirectly, in an integrally joined manner.

8. A method for manufacturing an exhaust gas sensor, comprising:
providing a base body of a stopper, wherein the base body contains polytetrafluoroethylene, and wherein the base body has at least one through channel;
providing a connecting cable which has on the radial exterior a sealing material containing one of perfluoroalkoxy polymer, tetrafluoroethylene perfluoroproylene, polychlorotrifluoroethylene, or polyvinylidene fluoride;
guiding the connecting cable through the at least one through channel of the base body so that the sealing material enters into the at least one through channel;
heating the combination of the base body, the sealing material, and the connecting cable;
providing a housing; and
installing the combination of the base body, the sealing material, and the connecting cable on the housing to seal off the housing,
wherein the housing is indirectly connected to the stopper via an outer seal in an integrally joined manner,
wherein the outer seal is formed as an outer sealing ring which is radially outwardly situated on base body.

9. The method as recited in claim 8 , wherein the connecting cable radially outwardly includes the sealing material in the form of at least one of a tube, a film, and a ring.

10. The method as recited in claim 9 , wherein caulking is performed in addition to the heating, the caulking being performed by an externally applied pressure of 700 N/cm 2 to 2000 N/cm 2 .

11. The method as recited in claim 10 , wherein the heating takes place in such a way that the sealing material at least partially melts, and an integrally joined connection is at least indirectly formed among the base body, the sealing material, and the connecting cable.

12. The method as recited in claim 11 , wherein the heating takes place in such a way that the temperature of the base body does not exceed 327° C.

Assignees

• Stanglmeier Frank
• Schneider Jens
• Rattay Bernd
• Bosch Gmbh Robert

Inventors

• Stanglmeier Frank
• Schneider Jens
• Rattay Bernd

Classifications

• F16L5/10 Primary

  by using sealing rings or sleeves only · CPC title

• F01N11/007

  the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus · CPC title

• G01N27/4078 Primary

  Means for sealing the sensor element in a housing · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• H01R13/5208

  having at least two cable receiving openings · CPC title