Method and systems for enhancing flow of a fluid induced by a rod pumping unit

Patent metadata

Field	Value
Publication number	US-9605670-B2
Application number	US-201414575789-A
Country	US
Kind code	B2
Filing date	Dec 18, 2014
Priority date	Dec 18, 2014
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

A system for enhancing a flow of a fluid induced by a rod pumping unit is provided. A pumping control unit is configured to control stroke movement of the rod pumping unit. The pumping control unit is configured to store a first set of stroke timing data based on a first pressure level and a second set of stroke timing data based on a second pressure level, store a set of pressure weights, and receive a current pressure level. The current pressure level is between the first pressure level and the second pressure level. The pumping control unit is also configured to determine a current set of stroke timing data based on the current pressure level, the first set of stroke timing, the second set of stroke timing, and the set of pressure weights, and initiate at least one stroke of the rod pumping unit.

First claim

What is claimed is:

1. A system for enhancing a flow of a fluid induced by a rod pumping unit, said system comprising:
a pumping control unit comprising a processor and a memory, said pumping control unit configured to control stroke movement of the rod pumping unit, thereby controlling the flow of the fluid induced by the rod pumping unit, said pumping control unit configured to:
store a first set of stroke timing data based on a first pressure level and a first gas fraction level, a second set of stroke timing data based on a second pressure level and the first gas fraction level, a third set of stroke timing data based on the first pressure level and a second gas fraction level, and a fourth set of stroke timing data based on the second pressure level and the second gas fraction level, the first set of stroke timing data, the second set of stroke timing data, the third set of stroke timing data, and the fourth set of stroke timing data is based on a plurality of constraints of the rod pumping unit;
store a set of pressure weights based on the first set of stroke timing data, the second set of stroke timing data, and the plurality of constraints;
store a set of gas fraction weights based on the first set of stroke timing data, the second set of stroke timing data, the third set of stroke timing data, the fourth set of stroke timing data, and the plurality of constraints;
receive a current pressure level, wherein the current pressure level is between the first pressure level and the second pressure level;
receive a current gas fraction level, wherein the current gas fraction level is between the first gas fraction level and the second gas fraction level;
determine a current set of stroke timing data based on the current pressure level, the first set of stroke timing data, the second set of stroke timing data, the set of pressure weights, the current gas fraction level, and the set of gas fraction weights; and
initiate at least one stroke of the rod pumping unit, wherein the at least one stroke is based on the current set of stroke timing data.

2. The system in accordance with claim 1 , wherein the set of gas fraction weights is based on one or more additional pressure levels between the first pressure level and the second pressure level, and is further based on one or more additional gas fraction levels between the first gas fraction level and the second gas fraction level.

3. The system in accordance with claim 1 , wherein the third set of stroke timing data and the fourth set of stroke timing data based on the plurality of constraints facilitate enhancing an amount of flow of fluid induced by the rod pumping unit.

4. The system in accordance with claim 1 , wherein the plurality of constraints comprises one or more buckling criterion, one or more fatigue criterion, and one or more physical attributes of the rod pumping unit.

5. The system in accordance with claim 4 , wherein the plurality of constraints further comprises one or more torque criterion balancing a torque applied to the rod pumping unit and one or more screw force criterion balancing a screw force applied to the rod pumping unit.

6. The system in accordance with claim 1 , wherein the current stroke timing data comprises at least one of an upstroke acceleration time, an upstroke deceleration time, a downstroke acceleration time, a downstroke deceleration time, an upstroke time, an upper velocity parameter, and strokes per minute.

7. The system in accordance with claim 1 , wherein the set of pressure weights is based on one or more additional pressure levels between the first pressure level and the second pressure level.

8. The system in accordance with claim 1 , wherein said pumping control unit is further configured to:
determine a first pressure weight and a second pressure weight for the set of pressure weights based on the current pressure level;
apply the first pressure weight to the first set of stroke timing data to receive a first result;
apply the second pressure weight to the second set of stroke timing data to receive a second result; and
determine the current set of stroke timing data based on the first result and the second result.

9. The system in accordance with claim 1 , wherein the first set of stroke timing data and the second set of stroke timing data based on the plurality of constraints facilitate enhancing an amount of flow of fluid induced by the rod pumping unit.

10. A computer-based method for enhancing a flow of a fluid induced by a rod pumping unit, said method implemented using a pumping control unit in communication with a memory, said method comprising:
storing a first set of stroke timing data based on a first pressure level and a first gas fraction level, a second set of stroke timing data based on a second pressure level and the first gas fraction level, a third set of stroke timing data based on the first pressure level and a second gas fraction level, and a fourth set of stroke timing data based on the second pressure level and the second gas fraction level, the first set of stroke timing data, the second set of stroke timing data, the third set of stroke timing data, and the fourth set of stroke timing data is based on a plurality of constraints of the rod pumping unit;
storing a set of pressure weights based on the first set of stroke timing data, the second set of stroke timing data, and the plurality of constraints;
storing a set of gas fraction weights based on the first set of stroke timing data, the second set of stroke timing data, the third set of stroke timing data, the fourth set of stroke timing data, and the plurality of constraints;
receiving a current pressure level, wherein the current pressure level is between the first pressure level and the second pressure level;
receiving a current gas fraction level, wherein the current gas fraction level is between the first gas fraction level and the second gas fraction level;
determining a current set of stroke timing data based on the current pressure level, the first set of stroke timing data, the second set of stroke timing data, the set of pressure weights, the current gas fraction level, and the set of gas fraction weights; and
initiating at least one stroke of the rod pumping unit, wherein the at least one stroke is based on the current set of stroke timing data.

11. The method in accordance with claim 10 , wherein the set of gas fraction weights is based on one or more additional pressure levels between the first pressure level and the second pressure level, and is further based on one or more additional gas fraction levels between the first gas fraction level and the second gas fraction level.

12. The method in accordance with claim 10 , wherein the plurality of constraints comprises one or more buckling criterion, one or more fatigue criterion, and one or more physical attributes of the rod pumping unit.

13. The method in accordance with claim 11 , wherein the plurality of constraints further comprises one or more torque criterion balancing a torque applied to the rod pumping unit and one or more screw force criterion balancing a screw force applied to the rod pumping unit.

14. The method in accordance with claim 10 , wherein the current stroke timing data comprises at least one of an upstroke acceleration time, an upstroke deceleration time, a downstroke acceleration time, a downstroke deceleration time, an upstroke time, an upper velocity parameter, and strokes per minute.

15. The method in accordance with claim 10 , wherein the set of pressure weights based on one or more additional pressure levels between the first pressure level and the

Assignees

• Gen Electric

Inventors

• Singal Kalpesh
• Zamanian Fatemeh
• Marotta Egidio
• Sivaramakrishnan Shyam

Classifications

• F04B49/00

  Control {, e.g. of pump delivery, or pump pressure} of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 · CPC title

• F04B47/02

  the driving mechanisms being situated at ground level (F04B47/12 takes precedence) · CPC title

• E21B47/009

  Monitoring of walking-beam pump systems · CPC title

• F04B41/02

  having reservoirs · CPC title

• F04B35/06

  Mobile combinations · CPC title