Methods and apparatus for the installation of columns/piles

Patent metadata

Field	Value
Publication number	US-9605400-B2
Application number	US-201013260745-A
Country	US
Kind code	B2
Filing date	Mar 29, 2010
Priority date	Apr 1, 2009
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

A method and apparatus for mounting a column/pile in an upstanding position on a supporting surface comprising the steps of lowering the column/pile to be installed from a support vessel into contact with the supporting surface, using the lower/toe end of the column/pile as a drill such as to form a bore in the supporting surface into which the lower region of the column/pile is to be located and leaving the column/pile in situ in the bore after the completion of a drilling operation.

First claim

We claim:

1. A method of mounting one or more columns/piles in an upstanding position on a supporting surface formed by a lake, sea or river bed comprising the steps of:
using a submersible drilling machine for mounting the one or more columns/piles to be inserted in the supporting surface,
lowering the column/pile to be installed from a support vessel into contact with the supporting surface,
remotely operating from the support vessel one or more drilling mechanisms by way of one or more flexible umbilicals,
leaving the column/pile in situ in a bore formed after completion of a drilling operation, and
following the drilling operation, recovering the drilling machine by the support vessel,
wherein using lower/toe end of the column/pile as a non-retrievable drill such that upon rotation of the column/pile the bore is formed in the supporting surface into which a lower region of the column/pile is to be located,
wherein the drilling machine comprises means for enabling the one or more drilling mechanisms of the drilling machine to be positionally indexed from a site of the drilling operation to another site for a subsequent drilling operation without moving the drilling machine, such that a predetermined pattern of column/piles can be established without moving the entire drilling machine, and
wherein the one or more drilling mechanisms comprises a guide tube for vertically inserting a further column/pile to be installed.

2. The method as claimed in claim 1 , and comprising the step of
using a reverse fluid circulation during the drilling operation, such that drill cutting debris is discharged into water at a head of the column/pile by using a flow of compressed air derived from the support vessel by way of a flexible umbilical.

3. The method as claimed in claim 1 , and comprising the step of
using a forward fluid circulation during the drilling operation such that drill cutting debris is discharged into water at the lake, sea or river bed within which drilling takes place using a flow of fluid supplied from the support vessel by way of a flexible umbilical.

4. The method as claimed in claim 1 , comprising the step of
deploying the drilling machine from the surface support vessel so that the drilling machine rests on the supporting surface,
wherein the one or more flexible umbilicals are for delivering power to and for controlling the drilling operation of the drilling machine, and
wherein, after recovering the drilling machine by the support vessel, the one or more columns/piles are left upstanding from the supporting surface.

5. An arrangement for installing one or more foundation columns/piles in a lake, river or sea bed, comprising
a submersible drilling machine incorporating one or more drilling mechanisms, the drilling machine being deployable with the aid of a surface support vessel so as to be able to rest on the lake, river, or sea bed as to be fully supportable by the lake, river or sea bed,
means for remotely operating from the support vessel the one or more drilling mechanisms by way of one or more flexible umbilicals for delivering power to and for controlling the drilling machine, whereby following a required drilling operation the drilling machine is recoverable by the support vessel thereby to leave one or more columns/piles upstanding from the lake, river or sea bed,
wherein, each column/pile is a non-retrievable drill bit by which the lake, river or sea bed is drilled into,
wherein the drilling machine comprises means for enabling the one or more drilling mechanisms of the drilling machine to be positionally indexed from a site of the drilling operation to another site for a subsequent drilling operation without moving the drilling machine, such that a predetermined pattern of column/piles can be established without moving the entire drilling machine, and
wherein the one or more drilling mechanisms comprises a guide tube for vertically inserting a further column/pile to be installed.

6. The arrangement as claimed in claim 5 , wherein the drilling machine incorporates telescopic legs or otherwise articulated members whereby an operational position of the drilling machine is positionally adjustable relative to a support surface in such manner as to level the drilling machine, so that the one or more drilling mechanisms are able to produce vertical bores in the supporting surface.

7. The arrangement as claimed in claim 5 , wherein the drilling machine incorporates position adjustment actuators.

8. The arrangement as claimed in claim 7 , wherein the adjustment actuators comprise hydraulic cylinders, pneumatic cylinders, bags or bladders.

9. The arrangement as claimed in claim 5 , wherein, when the or each column/pile to be installed is cylindrical, the column/pile comprises at a lower/toe end rock or soil cutters such that on rotation of the column/pile about a longitudinal axis the column/pile effectively acts as a rotary drill, and wherein the drilling machine incorporates means for rotating the column/pile thereby to perform the drilling operation.

10. The arrangement as claimed in claim 5 , wherein the drilling machine is recoverable to the support vessel whereby the drilling machine can be equipped with the further column/pile and returned to a different location of the drilling machine, the arrangement being such as to allow the columns/piles to be installed in the predetermined pattern without moving the entire drilling machine.

11. The arrangement as claimed in claim 5 , wherein the drilling machine comprises means utilizing a flow of water in the vicinity of the drilling machine to create a net force that assists gravity in holding the drilling machine onto the lake, river or sea bed.

12. The arrangement as claimed in claim 11 , wherein the means utilizing the flow of water comprises hydrofoils.

Assignees

• Fraenkel Peter L
• Montague Richard
• Marine Current Turbines Ltd
• Bauer Maschinen Gmbh

Inventors

• Fraenkel Peter L
• Montague Richard

Classifications

• E02D27/42 Primary

  Foundations for poles, masts or chimneys {(sockets or holders for poles or masts per se E04H12/22)} · CPC title

• E02D5/285

  tubular, e.g. prefabricated from sheet pile elements (sheet pile boxes E02D27/30; concrete piles with metal casings E02D5/30) · CPC title

• E02D7/22

  Placing by screwing down {(screw piles per se E02D5/56)} · CPC title

• E02D13/04

  Guide devices; Guide frames {(as parts of the driver scaffold E02D7/16)} · CPC title

• E02D27/52 Primary

  Submerged foundations {, i.e. submerged in open water (E02D27/12 - E02D27/24 take precedence)} · CPC title