Bumper structure for a motor vehicle

Patent metadata

Field	Value
Publication number	US-9604586-B2
Application number	US-201514792018-A
Country	US
Kind code	B2
Filing date	Jul 6, 2015
Priority date	Jul 4, 2014
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

A bumper cross member for a motor vehicle includes an insert of fiber-reinforced composite material and reinforcing structures molded onto the insert. A first groove is formed onto the insert, and the reinforcing structures include ribs formed in the first groove. The ribs extend inclined in relation to a longitudinal direction of the groove from one lateral wall of the groove to the other. The insert is further formed into a second groove, which are open toward opposing sides of the insert. The first and second grooves share a lateral wall. An outer bumper skin is supported by the bumper cross member.

First claim

What is claimed is:

1. A bumper structure for a motor vehicle comprising a bumper cross member having an insert of fiber-reinforced composite material and reinforcing structures molded onto the insert, and
wherein at least one first groove is formed onto the insert, and the reinforcing structures encompass ribs formed in the first groove,
wherein the ribs extend inclined in relation to a longitudinal direction of the at least one first groove from a first lateral wall of the at least one first groove to a second lateral wall,
wherein the insert is further formed into a second groove, and the at least one first groove and second groove are open toward opposing sides of the insert,
wherein the first and second grooves share a lateral wall, and
wherein ribs of the second groove extend so as to lengthen one respective rib of the first groove.

2. The bumper structure according to claim 1 , wherein the ribs formed in the first groove border at least one chamber, which incorporates a sensor at least in the event of a crash.

3. The bumper structure according to claim 1 , wherein the ribs formed in the first groove border at least one chamber, which incorporates a projection of an outer bumper skin at least in the event of a crash.

4. The bumper structure according to claim 1 , in which the reinforcing structures molded onto the insert further comprise a crash box.

5. The bumper structure according to claim 4 wherein a honeycomb structure is formed inside the crash box.

6. A bumper structure for a motor vehicle comprising
a bumper cross member having an insert of fiber-reinforced composite material and reinforcing structures molded onto the insert, and
wherein at least one first groove is formed onto the insert, and the reinforcing structures encompass ribs formed in the first groove; and
further comprising an outer bumper skin supported by the bumper cross member, wherein the first groove is open toward the outer bumper skin, and the ribs formed in the first groove project out of the groove against the outer bumper skin at least in one section of the groove.

7. A bumper structure for a motor vehicle comprising
a bumper cross member having an insert of fiber-reinforced composite material and reinforcing structures molded onto the insert,
wherein the reinforcing structures molded onto the insert further comprise a crash box,
wherein one outer wall of the crash box comprises a tapering wall thickness toward an open end of the crash box facing away from the bumper cross member.

8. The bumper structure according to claim 7 , in which the outer wall of the crash box is reinforced by longitudinal ribs at least in an area facing away from the bumper cross member.

9. The bumper structure according to claim 8 , in which a mounting flange is molded onto the end of the crash box facing away from the bumper cross member.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Nickel Marco
• Hock Theobald

Classifications

• B60R19/34

  destroyed upon impact, e.g. one-shot type · CPC title

• B29C69/02 Primary

  of moulding techniques only · CPC title

• B29L2031/3044

  Bumpers · CPC title

• B29C51/12 Primary

  of articles having inserts or reinforcements · CPC title

• B60R19/18 Primary

  {characterised by the cross-section;} Means within the bumper to absorb impact · CPC title