Software-controlled electronic circuit for switching power to a three-phase motor

Patent metadata

Field	Value
Publication number	US-9602041-B1
Application number	US-201614991548-A
Country	US
Kind code	B1
Filing date	Jan 8, 2016
Priority date	Jan 8, 2016
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

The method of controlling a rotating three-phase motor involves generating in synchronism with the rotation of the motor a variable duty cycle pulse-width modulated signal for each of the switching circuit components used to supply current to the motor coils. The generated variable duty cycle pulse-width modulated signals control the switching circuit components to selectively place pairs of motor coils in current conducting states and to develop an associated varying voltage for each of the phases. This varying voltage is monitored to identify the one phase that is at a voltage in between the voltages of the other two phases. Then for the identified one phase, the variable duty cycle pulse-width modulated signal is specially generated so that when the switching circuit components of the other two phases are concurrently switched on, the switching circuit component of the identified one phase is not switched on.

First claim

What is claimed is:

1. A method of controlling a rotating three-phase motor of the type having three interconnected motor coils, each corresponding to one of three phases and each supplied with current through at least one of a plurality of switching circuit components, comprising:
generating in synchronism with the rotation of the motor a variable duty cycle pulse-width modulated signal for each of the switching circuit components;
using the generated variable duty cycle pulse-width modulated signals to control switching circuit components to selectively place pairs of motor coils in current conducting states and to develop an associated varying voltage for each of the phases;
monitoring duty cycle of each of the three phases to identify one phase that is at a voltage in between the voltages of the other two phases; and
for the identified one phase, generating said variable duty cycle pulse-width modulated signal so that when the switching circuit components of the other two phases are concurrently switched on, the switching circuit component of the identified one phase is not switched on.

2. The method of claim 1 wherein each of the plurality of switching circuit components comprises a pair of transistors, one coupled to supply a direct current voltage to a motor coil when turned on and one coupled to supply a ground potential to a motor coil when turned on.

3. The method of claim 1 further comprising using a position sensor to determine the instantaneous position of the motor and using the instantaneous position to maintain the variable duty cycle pulse-width modulated signal for each of the switching circuit components in synchronism with the rotation of the motor.

4. The method of claim 1 further comprising using a programmed processor to generate said variable duty cycle pulse-width modulated signals.

5. The method of claim 1 wherein the step of generating the variable duty cycle pulse-width modulated signal for each of the switching circuit components is performed by generating a time varying sawtooth waveform and using a processor to generate and compare dynamically changing reference values to the sawtooth waveform.

6. The method of claim 1 wherein the step of monitoring the varying voltage is performed by using a voltage sensing circuit coupled to the respective motor coils.

7. The method of claim 1 further comprising using a processor programmed to generate the variable duty cycle pulse-width modulated signals, the processor being programmed to monitor the respective logical on-off states of the pulse-width modulated signals and to control the logical on-off state of the identified one phase so that it remains in opposite polarity to the other two phases, when the other two phases are concurrently in the same logical on-off state.

8. A circuit for controlling a rotating three-phase motor of the type having three interconnected motor coils each corresponding to one of three phases, comprising:
a plurality of switching circuit components each connected to the motor to supply current to one of said coils;
a signal generator circuit producing in synchronism with the rotation of the motor a variable duty cycle pulse-width modulated signal for each of the switching circuit components;
the signal generator circuit being coupled to the plurality of switching components to cause the switching circuit components to selectively place pairs of motor coils in current conducting states and to develop an associated varying voltage for each of the phases; and
a voltage sensing and monitoring circuit that monitors the varying voltage associated with each of the three phases to identify one phase that is at a voltage in between the voltages of the other two phases;
wherein the signal generator circuit is responsive to the voltage sensing and monitoring circuit and is configured to generate said variable duty cycle pulse-width modulated signal for the identified one phase such that when the switching circuit components of the other two phases are concurrently switched on, the switching circuit component of the identified one phase is not switched on.

9. The circuit of claim 8 wherein each of the plurality of switching circuit components comprises a pair of transistors, one coupled to supply a direct current voltage to a motor coil when turned on and one coupled to supply a ground potential to a motor coil when turned on.

10. The circuit of claim 8 further comprising a position sensor that determines the instantaneous position of the motor and wherein the signal generator circuit uses the instantaneous position to maintain the variable duty cycle pulse-width modulated signal for each of the switching circuit components in synchronism with the rotation of the motor.

11. The circuit of claim 8 wherein the signal generator circuit is a processor programmed to generate said variable duty cycle pulse-width modulated signals.

12. The circuit of claim 11 wherein the processor is programmed to generate the variable duty cycle pulse-width modulated signal for each of the switching circuit components by receiving a time varying sawtooth waveform and by generating and comparing dynamically changing reference values to the sawtooth waveform.

13. The circuit of claim 11 wherein the processor is programmed to monitor the respective logical on-off states of the pulse-width modulated signals and to control the logical on-off state of the identified one phase so that it remains in opposite polarity to the other two phases, when the other two phases are concurrently in the same logical on-off state.

14. A non-transitory computer readable medium for use in controlling a rotating three-phase motor of the type having three interconnected motor coils, each corresponding to one of three phases and each supplied with current through at least one of a plurality of switching circuit components, the non-transitory computer-readable medium storing an executable program which when operated upon by a processor causes the processor to perform the following steps:
generating in synchronism with the rotation of the motor a variable duty cycle pulse-width modulated signal for each of the switching circuit components;
using the generated variable duty cycle pulse-width modulated signals to control switching circuit components to selectively place pairs of motor coils in current conducting states and to develop an associated varying voltage for each of the phases;
monitoring the varying voltage associated with each of the three phases to identify one phase that is at a voltage in between the voltages of the other two phases; and
for the identified one phase, generating said variable duty cycle pulse-width modulated signal so that when the switching circuit components of the other two phases are concurrently switched on, the switching circuit component of the identified one phase is not switched on.

Assignees

• Newfrey Llc

Inventors

• Khalaf Zuher Naim
• Aranowski Jeffrey Scott

Classifications

• H02P27/08 Primary

  with pulse width modulation · CPC title

• H02P6/16

  Circuit arrangements for detecting position · CPC title

• H02P25/18

  with arrangements for switching the windings, e.g. with mechanical switches or relays · CPC title

• H02P23/0077

  Characterised by the use of a particular software algorithm · CPC title

• H02P21/06

  Rotor flux based control involving the use of rotor position or rotor speed sensors · CPC title