Humidity sensor and sensor element therefor

Patent metadata

Field	Value
Publication number	US-9599583-B2
Application number	US-201214115514-A
Country	US
Kind code	B2
Filing date	May 30, 2012
Priority date	Jun 8, 2011
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

A humidity sensor element includes a dielectric substrate, a nonporous conductive electrode disposed on the dielectric substrate, a permeable conductive electrode having a thickness in a range of from 4 to 10 nanometers and permeable by water vapor, and a detection layer sandwiched between the nonporous conductive electrode and the permeable conductive electrode. The permeable conductive electrode is parallel to the nonporous electrode. Both conductive electrodes have respective conductive leads attached thereto. The detection layer includes a copolymer having monomeric units comprising wherein M represents H, or an alkali metal. A humidity sensor including the humidity sensor element is also disclosed.

First claim

What is claimed is:

1. A humidity sensor element comprising:
a dielectric substrate;
a nonporous conductive electrode having a first conductive member electrically coupled thereto, wherein the nonporous conductive electrode is disposed on the dielectric substrate;
a permeable conductive electrode having a second conductive member electrically coupled thereto, wherein the permeable conductive electrode has a thickness in a range of from 4 to 10 nanometers, wherein the permeable conductive electrode is parallel to the nonporous conductive electrode, and wherein the permeable conductive electrode is permeable by water vapor;
a detection layer sandwiched between the nonporous conductive electrode and the permeable conductive electrode, wherein the detection layer comprises a copolymer having monomeric units comprising

wherein M represents H, or an alkali metal,
wherein the humidity sensor element has a capacitance detectable between the nonporous conductive electrode and the permeable conductive electrode.

2. The humidity sensor element of claim 1 , wherein the dielectric substrate is nonporous.

3. The humidity sensor element of claim 1 , wherein the dielectric substrate comprises a glass plate.

4. The humidity sensor element of claim 1 wherein the permeable conductive electrode comprises gold.

5. The humidity sensor element of claim 1 wherein the nonporous conductive electrode comprises gold.

6. The humidity sensor element of claim 1 wherein the copolymer is a random copolymer having a segment represented by the stoichiometric formula

wherein m and n are positive integers, and M is H or an alkali metal.

7. The humidity sensor element of claim 1 wherein the copolymer has a sulfonate equivalent weight in a range of from 500 to 1000 grams per sulfonate equivalent.

8. A humidity sensor comprising:
a sensor chamber having an inlet opening;
a humidity sensor element according to claim 1 , wherein the humidity sensor element is disposed within the sensor chamber in fluid communication with the inlet opening; and
an operating circuit in electrical communication with the first and second conductive members of the humidity sensor element, whereby if the humidity sensor element is connected to a source of electrical power, the operating circuit measures the capacitance of the sensor element.

9. The sensor of claim 8 , wherein the sensor chamber further comprises an outlet opening in fluid communication with the inlet opening.

10. The sensor of claim 8 further comprising a display device communicatively coupled with the operating circuit.

11. The humidity sensor element of claim 1 , wherein the permeable conductive electrode has the thickness in a range of from 5 nm to 9 nm.

12. The humidity sensor element of claim 11 , wherein the permeable conductive electrode has the thickness in a range of from 5 nm to 8 nm.

13. The humidity sensor element of claim 11 , wherein the permeable conductive electrode has the thickness in a range of from 6 nm to 7 nm.

Assignees

• Gryska Stefan H
• Palazzotto Michael C
• Lewinski Krzysztof A
• 3M Innovative Properties Co

Inventors

• Gryska Stefan H
• Palazzotto Michael C
• Lewinski Krzysztof A

Classifications

• G01N27/121

  for determining moisture content, e.g. humidity, of the fluid (moisture content of the tested material G01N27/048) · CPC title

• G01N27/223 Primary

  for determining moisture content, e.g. humidity (rain detectors on vehicle windows B60S1/0825) · CPC title

• G01N27/048

  for determining moisture content of the material · CPC title

• G01N27/22 Primary

  by investigating capacitance · CPC title