Method of pilot injection control

Patent metadata

Field	Value
Publication number	US-9599062-B2
Application number	US-201414444766-A
Country	US
Kind code	B2
Filing date	Jul 28, 2014
Priority date	Jul 28, 2014
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

Various methods and systems are provided for adjusting a pilot injection during initial engine operation from vehicle manufacture. In one example, a method comprises delivering a first proportion of fuel as the pilot injection, and only decreasing the first proportion of fuel responsive to learning an injector flow characteristic.

First claim

The invention claimed is:

1. A method for an engine in a vehicle, comprising:
during initial engine operation from vehicle manufacture,
delivering a first proportion of fuel as a first pilot injection and a second pilot injection in a single engine stroke; and
only decreasing the first proportion of fuel responsive to detecting an injector flow characteristic, where decreasing the first proportion of fuel includes decreasing each of the first pilot injection and the second pilot injection.

2. The method of claim 1 , wherein initial engine operation includes one of a given number of miles of vehicle operation after vehicle manufacture, a given number of operating hours after vehicle manufacture, and attainment of stable values for injector flow characteristics.

3. The method of claim 1 , further comprising delivering a second proportion of fuel as a main injection following the first pilot injection and the second pilot injection, learning the injector flow characteristic, and adjusting the second proportion of fuel to both increase and decrease responsive to the detecting.

4. The method of claim 3 , further comprising delivering a third proportion of fuel as a post injection following the main injection, detecting the injector flow characteristic, and adjusting the third proportion of fuel responsive to the detected injector flow characteristic.

5. The method of claim 4 , wherein the adjusting is each of increasing and decreasing the third proportion of fuel delivered as the post injection.

6. The method of claim 4 , wherein the injector flow characteristic is fuel mass.

7. The method of claim 6 , wherein the injector flow characteristic is detected during idle conditions, and wherein the injector flow characteristic is based on crankshaft speed.

8. The method of claim 7 , wherein detecting an injector flow characteristic includes detecting an error based on corrections to fuel mass to maintain a desired engine idle speed.

9. The method of claim 6 , wherein the injector flow characteristic is detected based on exhaust gas sensor output during non-idle and non-coast down conditions, and wherein the detecting an injector flow characteristic includes detecting an error based on corrections to fuel mass to maintain a desired air/fuel ratio.

10. The method of claim 4 , wherein the injector flow characteristic is fuel quantity.

11. The method of claim 10 , wherein the injector flow characteristic is detected during coast down conditions, and wherein the detected injector flow characteristic is based on crankshaft acceleration.

12. The method of claim 10 , wherein the injector flow characteristic is detected based on cylinder balance during engine idle conditions, and wherein the detecting includes detecting an error based on corrections to individual injection quantity for maintaining stable idle conditions.

13. A method for an engine in a vehicle, comprising:
adjusting downward a first proportion of fuel delivered as a pilot injection responsive to an injector flow characteristic detected during initial engine operation, the initial engine operation including one of a first number of miles of vehicle operation from vehicle manufacture, a given number of operating hours after vehicle manufacture, and attainment of stable values for the detected injector flow characteristic, wherein a second proportion of fuel is injected as a main injection following the pilot injection, and wherein a third proportion of fuel is injected as a post injection following the main injection; and
adjusting each of the second proportion and the third proportion based on the injector flow characteristic detected during initial engine operation, and wherein the adjusting of each of the second proportion and the third proportion includes adjusting each of the second and third proportions both upward and downward.

14. The method of claim 13 , wherein the first proportion of fuel delivered as the pilot injection is only adjusted downward.

15. A method for an engine in a vehicle, comprising:
during initial engine operation from vehicle manufacture,
delivering a first proportion of fuel as a pilot injection;
only decreasing the first proportion of fuel responsive to detecting an injector flow characteristic;
delivering a second proportion of fuel as a main injection following the pilot injection, detecting the injector flow characteristic, and adjusting the second proportion of fuel to both increase and decrease responsive to the detecting; and
delivering a third proportion of fuel as a post injection following the main injection, detecting the injector flow characteristic, and adjusting the third proportion of fuel responsive to the detected injector flow characteristic.

16. The method of claim 15 , wherein the adjusting is each of increasing and decreasing the third proportion of fuel delivered as the post injection.

17. The method of claim 15 , wherein the injector flow characteristic is fuel mass.

18. The method of claim 17 , wherein the injector flow characteristic is detected during idle conditions, and wherein the injector flow characteristic is based on crankshaft speed.

19. The method of claim 18 , wherein detecting an injector flow characteristic includes detecting an error based on corrections to fuel mass to maintain a desired engine idle speed.

20. The method of claim 15 , wherein the injector flow characteristic is fuel quantity.

Assignees

• Ford Global Tech Llc

Inventors

• Van Nieuwstadt Michiel J
• Fulton Brien Lloyd
• Oakley Aaron John

Classifications

• F02D41/2477

  characterised by the method used for learning · CPC title

• F02D41/247

  Behaviour for small quantities · CPC title

• F02D41/403 Primary

  with pilot injections · CPC title

• F02D41/402

  Multiple injections · CPC title

• F02D41/2441

  characterised by the learning conditions · CPC title