Exhaust gas purification apparatus for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-9599055-B2
Application number	US-201514804897-A
Country	US
Kind code	B2
Filing date	Jul 21, 2015
Priority date	Jul 23, 2014
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

The sulfur poisoning of a three-way catalyst is intended to be detected with a high degree of accuracy. It is determined whether the sulfur poisoning of the three-way catalyst is made to be recovered, or a determination is made that the degree of sulfur poisoning of the three-way catalyst is higher when the concentration of NOx detected by an NOx sensor is high than when it is low, based on the concentration of NOx downstream of the three-way catalyst after the air fuel ratio of the exhaust gas flowing into the three-way catalyst has been made to change from a rich air fuel ratio to a lean air fuel ratio and before the air fuel ratio of the exhaust gas flowing out of the three-way catalyst changes to a lean air fuel ratio.

First claim

What is claimed is:

1. An exhaust gas purification apparatus for an internal combustion engine, exhaust gas purification apparatus comprising:
a three-way catalyst that is arranged in an exhaust passage of the internal combustion engine and has an oxygen storage ability;
an NOx sensor that is arranged in the exhaust passage at a location downstream of the three-way catalyst, and configured to detect a concentration of NOx in exhaust gas;
an air fuel ratio sensor that is arranged in the exhaust passage at a location downstream of the three-way catalyst, and configured to detect an air fuel ratio of the exhaust gas; and
an electronic control unit configured to:
change the air fuel ratio of the exhaust gas flowing into the three-way catalyst;
determine a degree of sulfur poisoning based on the concentration of the NOx detected by the NOx sensor after the air fuel ratio of the exhaust gas has been changed from a rich air fuel ratio to a lean air fuel ratio by the electronic control unit and before the air fuel ratio detected by the air fuel ratio sensor changes to a lean air fuel ratio, the degree of sulfur poisoning is determined to be higher when the concentration of NOx detected by the NOx sensor is high compared to the degree of sulfur poisoning when the concentration of NOx detected by the NOx sensor is low;
determine whether the three-way catalyst requires sulfur poisoning recovery based on degree the of sulfur poisoning of the three-way catalyst determined by the electronic control unit; and
perform the sulfur poisoning recovery when it has been determined that the three-way catalyst requires sulfur poisoning recovery.

2. The exhaust gas purification apparatus for an internal combustion engine as set forth in claim 1 , wherein
the electronic control unit is configured to determine that the three-way catalyst requires sulfur poisoning recovery, in cases where the concentration of NOx detected by the NOx sensor is equal to or higher than a concentration threshold value, after the air fuel ratio of the exhaust gas has been changed from a rich air fuel ratio to a lean air fuel ratio by the electronic control unit and before the air fuel ratio detected by the air fuel ratio sensor changes to a lean air fuel ratio.

3. The exhaust gas purification apparatus for an internal combustion engine as set forth in claim 2 , wherein
the electronic control unit is configured to perform air fuel ratio control in which the air fuel ratio of the exhaust gas flowing into the three-way catalyst is made to a lean air fuel ratio in cases where the air fuel ratio detected by the air fuel ratio sensor is a rich air fuel ratio, whereas the air fuel ratio of the exhaust gas flowing into the three-way catalyst is made to a rich air fuel ratio in cases where the air fuel ratio detected by the air fuel ratio sensor is a lean air fuel ratio;
based on the concentration of NOx detected by the NOx sensor at the time of the air fuel ratio control being performed by the electronic control unit, the electronic control unit is configured to determine whether the three-way catalyst requires sulfur poisoning recovery the degree of sulfur poisoning of the three-way catalyst is determined to be higher when the concentration of NOx detected by the NOx sensor is high compared to the degree of sulfur poisoning when the concentration of NOx detected by the NOx sensor is low;
the electronic control unit is further configured to determine that the three-way catalyst has deteriorated, when a maximum storage amount of oxygen in the three-way catalyst obtained by performing the air fuel ratio control by the electronic control unit is less than a storage amount threshold value, in the case where it has been determined that the three-way catalyst does not require sulfur poisoning recovery of the three-way catalyst, or in the case where it has been determined that the degree of sulfur poisoning of the three-way catalyst is less than a poisoning threshold value.

4. The exhaust gas purification apparatus for an internal combustion engine as set forth in claim 1 , wherein
the electronic control unit is configured to perform air fuel ratio control in which the air fuel ratio of the exhaust gas flowing into the three-way catalyst is made to a lean air fuel ratio in cases where the air fuel ratio detected by the air fuel ratio sensor is a rich air fuel ratio, whereas the air fuel ratio of the exhaust gas flowing into the three-way catalyst is made to a rich air fuel ratio in cases where the air fuel ratio detected by the air fuel ratio sensor is a lean air fuel ratio;
based on the concentration of NOx detected by the NOx sensor at the time of the air fuel ratio control being performed by the electronic control unit, the electronic control unit is configured to determine whether the three-way catalyst requires sulfur poisoning recovery the degree of sulfur poisoning of the three-way catalyst is determined to be higher when the concentration of NOx detected by the NOx sensor is high compared to the degree of sulfur poisoning when the concentration of NOx detected by the NOx sensor is low;
the electronic control unit is further configured to determine that the three-way catalyst has deteriorated, when a maximum storage amount of oxygen in the three-way catalyst obtained by performing the air fuel ratio control by the electronic control unit is less than a storage amount threshold value, in the case where it has been determined that the three-way catalyst does not require sulfur poisoning recovery of the three-way catalyst, or in the case where it has been determined that the degree of sulfur poisoning of the three-way catalyst is less than a poisoning threshold value.

Assignees

• Toyota Motor Co Ltd
• Denso Corp

Inventors

• Kitaura Koichi
• Iwazaki Yasushi
• Kubo Masahiro

Classifications

• F01N3/101

  Three-way catalysts · CPC title

• F01N2550/02

  Catalytic activity of catalytic converters · CPC title

• F02D41/1461

  of the exhaust gases emitted by the engine · CPC title

• F01N11/007

  the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus · CPC title

• F02B77/086

  Sensor arrangements in the exhaust, e.g. for temperature, misfire, air/fuel ratio, oxygen sensors · CPC title