Separation device for an aerosol stream

Patent metadata

Field	Value
Publication number	US-9598992-B2
Application number	US-201314653264-A
Country	US
Kind code	B2
Filing date	Dec 17, 2013
Priority date	Dec 18, 2012
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

A separation device for separating contaminates from a gas flow may include a raw chamber receiving a contaminated gas and a clean chamber out of which a treated gas exits. A dividing wall may separate the raw chamber from the clean chamber. The dividing wall may include a perforated region defining a plurality of passage openings. The gas flow may be communicated from the raw chamber to the clean chamber via the plurality of passage openings. A gas-permeable separation structure may be arranged on a wall outlet side of the dividing wall facing the clean chamber. The separation structure may separate contaminates from the gas flow when subjected to a through flow.

First claim

The invention claimed is:

1. A separation device for separating a gas flow, comprising:
a raw chamber receiving a contaminated gas,
a clean chamber, out of which a treated gas exits,
a dividing wall separating the raw chamber from the clean chamber, the dividing wall including a perforated region defining a plurality of passage openings, through which the gas flow communicates from the raw chamber into the clean chamber,
a gas-permeable separation structure arranged on a wall outlet side of the dividing wall facing the clean chamber, wherein the separation structure separates contaminates from the gas flow when subjected to a through-flow;
wherein the separation structure is secured to the dividing wall, the dividing wall including at least one welding rib to which the separation structure is welded;
wherein the plurality of passage openings on the wall outlet side are each surrounded by a collar that projects from the dividing wall in a direction towards the clean chamber; and
wherein a structure inlet side of the separation structure facing the dividing wall is spaced from a face end of the respective collars facing the separation structure.

2. The device according to claim 1 , wherein the separation structure is exclusively secured to the dividing wall and isolated from a further component.

3. The device according to claim 1 , wherein the separation structure is arranged free-standing in the clean chamber via the at least one welding rib.

4. The device according to claim 1 , wherein a structure outlet side of the separation structure facing away from the dividing wall is arranged free-standing in the clean chamber.

5. The device according to claim 1 , wherein the clean chamber is without a baffle wall on a structure outlet side of the separation structure facing away from the dividing wall.

6. The device according to claim 1 , wherein the at least one welding rib projects into the separation structure.

7. The device according to claim 6 , wherein the at least one welding rib does not penetrate the separation structure.

8. The device according to claim 1 , wherein the dividing wall further includes a plurality of guide elements laterally surrounding the perforated region, and wherein the separation structure is arranged between the plurality of guide elements.

9. A crankcase ventilation device for an internal combustion engine, comprising:
a blow-by gas path fluidically connecting a crankcase with a fresh air system, and
at least one separation arranged in the blow-by gas path for separating contaminates from a gas flow, wherein the at least one separation device includes:
a raw chamber separated from a clean chamber by a dividing wall, the dividing wall including a perforated region defining a plurality of passage openings, through which the gas flow communicates from the raw chamber to the clean chamber; and
a gas-permeable separation structure arranged on a wall outlet side of the dividing wall facing the clean chamber for separating contaminates from the gas flow;
wherein the dividing wall includes at least one welding rib projecting towards the separation structure for securing the separation structure to the dividing wall
wherein the plurality of passage openings on the wall outlet side are each surrounded by a collar, which and each collar projects from the dividing wall in a direction towards the clean chamber; and
wherein a structure inlet side of the separation structure facing the dividing wall is spaced from a face end of the respective collars facing the separation structure.

10. A cylinder head cover for an internal combustion engine, comprising:
a cover body and at least one separation device disposed in the cover body, the at least one separation device configured to separate contaminates from a gas flow and including:
a raw chamber receiving the contaminated gas separated from a clean chamber by a dividing wall, the dividing wall including a perforated region defining a plurality of passage openings through which the gas flow communicates from the raw chamber to the clean chamber;
a gas-permeable separation structure arranged on a wall outlet side of the dividing wall facing the clean chamber, wherein the separation structure separates the contaminates from the gas flow;
wherein the dividing wall includes at least one welding rib projecting towards the separation structure, the at least one welding rib securing the dividing wall to the separation structure, and wherein each of the plurality of passage openings on the wall outlet side of the dividing wall include a surrounding collar projecting from the dividing wall in a direction towards the clean chamber;
wherein the cover body defines at least partially the raw chamber the clean chamber, and
wherein the dividing wall is secured to the cover body.

11. The cylinder head cover according to claim 10 , wherein the separation structure on a structure inlet side facing the dividing wall is spaced from a face end of the respective collars.

12. The cylinder head cover according to claim 10 , wherein the at least one welding rib projects into the separation structure.

13. The cylinder head cover according to claim 10 , wherein the dividing wall further includes a plurality of guide elements laterally surrounding the perforated region, and wherein the separation structure is arranged between the plurality of guide elements.

14. The cylinder head cover according to claim 10 , wherein the separation structure is exclusively secured to the dividing wall via the at least one welding rib and is isolated from a further component.

15. The crankcase ventilation device according to claim 9 , wherein the dividing wall further includes a plurality of guide elements laterally surrounding the perforated region, wherein the separation structure is arranged between the plurality of guide elements.

16. The crankcase ventilation device according to claim 9 , wherein the separation structure is exclusively secured to the dividing wall via the at least one welding rib and is isolated from a further component.

17. The device according to claim 1 , wherein the spacing is less than a diameter of the passage openings.

Assignees

• Mahle Int Gmbh

Inventors

• Ruppel Stefan
• Aktas Julius
• Oezkaya Yakup
• Goerlich Leszek
• Wiesner Ulrich
• Scheffel Jan

Classifications

• B01D46/543

  using membranes · CPC title

• F02F1/24

  Cylinder heads · CPC title

• B01D46/0005

  Mounting of filtering elements within casings, housings or frames (B01D46/2422 takes precedence) · CPC title

• F01M13/04 Primary

  having means for purifying air before leaving crankcase, e.g. removing oil · CPC title

• F01M2013/0438

  with a filter · CPC title