Apparatuses for obtaining at-bit measurements for an earth-boring drilling tool

Patent metadata

Field	Value
Publication number	US-9598948-B2
Application number	US-201514950581-A
Country	US
Kind code	B2
Filing date	Nov 24, 2015
Priority date	Apr 11, 2012
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

An earth-boring drilling tool comprises a cutting element. The cutting element comprises a substrate, a diamond table, and at least one sensing element formed from a doped diamond material disposed at least partially within the diamond table. A method for determining an at-bit measurement for an earth-boring drill bit comprises receiving an electrical signal generated within a doped diamond material disposed within a diamond table of a cutting element of the earth-boring drill bit, and correlating the electrical signal with at least one parameter during a drilling operation.

First claim

What is claimed is:

1. An instrumented cutting element for use on an earth-boring tool, the instrumented cutting element comprising:
a substrate;
a diamond table bonded to the substrate and having a cutting surface of the instrumented cutting element; and
at least one sensing element disposed at least partially within the diamond table, the at least one sensing element comprising a doped diamond material wherein the diamond table comprises at least one conduit comprising an electrical conductor coupled with the at least one sensing element and extending through at least a portion of the diamond table, the electrical conductor extending between the at least one sensing element and a bottom of the substrate.

2. The instrumented cutting element of claim 1 , wherein the at least one conduit extends along the cutting surface of the diamond table and in a direction at least substantially parallel to the cutting surface.

3. The instrumented cutting element of claim 1 , wherein the doped diamond material includes polycrystalline diamond and a dopant selected from the group consisting of boron, phosphorus, and sulfur.

4. The instrumented cutting element of claim 1 , wherein the doped diamond material is embedded within the diamond table.

5. The instrumented cutting element of claim 1 , wherein the doped diamond material extends only partially through the diamond table.

6. The instrumented cutting element of claim 1 , wherein the at least one conduit further comprises a dielectric material surrounding the electrical conductor and electrically isolating the electrical conductor from the diamond table.

7. The instrumented cutting element of claim 1 , further comprising an electrical contact coupled with the substrate on a surface of the substrate opposite the diamond table.

8. The instrumented cutting element of claim 1 , wherein the doped diamond material is formed in one of an annular shape, a linear shape, and a rectangular shape.

9. The instrumented cutting element of claim 1 , wherein the at least one sensing element includes a plurality of sensing elements each comprising a doped diamond material disposed at least partially within the diamond table.

10. The instrumented cutting element of claim 9 , wherein the sensing elements of the plurality of sensing elements are concentrically arranged.

11. The instrumented cutting element of claim 1 , wherein the diamond table comprises polycrystalline diamond including inter-bonded diamond grains with interstitial spaces between the inter-bonded diamond grains, at least a portion of the interstitial spaces being at least substantially free of metal solvent catalyst material.

12. The instrumented cutting element of claim 1 , wherein the at least one sensing element comprises two or more sensing elements and the at least one conduit comprises two or more conduits, wherein each conduit of the two or more conduits is coupled with a respective sensing element of the two or more sensing elements.

13. An earth-boring tool, comprising:
a tool body; and
an instrumented cutting element attached to the tool body, the instrumented cutting element comprising:
a substrate;
a diamond table bonded to the substrate, the diamond table having a cutting surface of the instrumented cutting element; and
at least one sensing element disposed at least partially within the diamond table, the at least one sensing element comprising a doped diamond material and extending from an interface between the substrate and the diamond table and extending only partially through the diamond table.

14. The earth-boring tool of claim 13 , wherein the earth-boring tool comprises an earth-boring rotary drill bit.

15. The earth-boring tool of claim 13 , wherein the doped diamond material includes polycrystalline diamond and a dopant selected from the group consisting of boron, phosphorus, and sulfur.

16. The earth-boring tool of claim 13 , further comprising an electrical conductor extending through at least a portion of the diamond table of the instrumented cutting element and coupled with the at least one sensing element.

Assignees

• Baker Hughes Inc
• Element Six Ltd

Inventors

• Scott Danny E
• Mollart Timothy Peter
• Brandon John Robert

Classifications

• B22F7/06 Primary

  of composite workpieces or articles from parts, e.g. to form tipped tools {(B22F7/002 takes precedence)} · CPC title

• B22F2005/001

  Cutting tools, earth boring or grinding tool other than table ware · CPC title

• E21B47/01

  Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like · CPC title

• C22C26/00

  Alloys containing diamond {or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes} · CPC title

• E21B47/00

  Survey of boreholes or wells (monitoring pressure or flow of drilling fluid E21B21/08) · CPC title