Knit with strips without barbs, method of making same and prostheses made from said knit

Patent metadata

Field	Value
Publication number	US-9598801-B2
Application number	US-201214366349-A
Country	US
Kind code	B2
Filing date	Dec 27, 2012
Priority date	Dec 29, 2011
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

The present invention relates to an openwork prosthetic knit ( 1 ) made from a single piece based on at least a first yarn made of biocompatible polymer material that defines a first face ( 2 ) and a second face that are opposite one another and from a second biocompatible yarn that generates barbs ( 5 ) that protrude outwards from at least said first face, characterized in that said first face comprises at least one longitudinal strip ( 4 ) in the direction of the manufacture of said knit, over which it is provided with said barbs ( 5 ), and at least one longitudinal strip ( 3 ) in the direction of the manufacture of said knit, over which it is free of such barbs. It also relates to a process for manufacturing such a knit ( 1 ) and to a prosthesis comprising such a knit ( 1 ).

First claim

The invention claimed is:

1. A process for manufacturing a knit, comprising the following steps:
a) manufacturing an arrangement of first and second yarns, said first yarn comprising a biocompatible polymer material that define a first face and a second face that are opposite one another and said second yarn comprising a biocompatible heat-fusible monofilament yarn, that forms small loops that protrude outwards from said first face, by knitting on a warp or Raschel knitting machine, of said first yarns and of said second yarn using at least three guide bars, said first yarns being threaded, continuously on two of said three guide bars, over a whole of a width of said knitting machine, said second yarn being threaded, intermittently on the third guide bar, only over a width corresponding to the width of the first longitudinal strip provided with barbs of said knit, wherein the knitting of said first and second yarns is according to the following charts:
for said first yarns, threaded on two guide bars B1 and B2, according to the ISO 11676 standard:
bar B1: 1.0/0.1//
bar B2: 1.0/5.5/1.0/3.3// or 1.0/7.7/6.6/7.7//

for said second yarn, threaded on the third guide bar B3, according to the ISO 11676 standard:
bar B3: 2.1/5.5/3.4/0.0//

b) cutting, by melting, of said loops, each loop generating two barbs.

2. The process according to claim 1 , wherein the first yarns are made of polyethylene terephthalate, and the second yarn is made of polylactic acid.

3. The process according to claim 1 , wherein the second yarn is threaded intermittently according to the following threading plan: (1 full-3 empty)×60, 1 full, 19 empty, (1 full-3 empty)×60.

4. The process according to claim 1 , wherein the second yarn is threaded intermittently according to the following threading plan:
(1 full-3 empty)×60, 1 full, 15 empty, (1 full-3 empty)×60.

5. The process according to claim 1 , wherein the second yarn is threaded intermittently according to the following threading plan:
(1 full-3 empty)×60, 1 full, 11 empty, (1 full-3 empty)×60.

6. The process according to claim 1 , wherein the knit further comprises first zones that have fastening capabilities and second zones that are smooth and non-traumatizing.

7. A prosthetic implant for tissue reinforcement comprising at least one knit manufactured according to claim 1 .

8. A process for manufacturing a knit, comprising the following steps:
a) manufacturing an arrangement of first and second yarns, said first yarn comprising a biocompatible polymer material that define a first face and a second face that are opposite one another and said second yarn comprising a biocompatible heat-fusible monofilament yarn, that forms small loops that protrude outwards from said first face, by knitting on a warp or Raschel knitting machine, of said first yarns and of said second yarn using at least three guide bars, said first yarns being threaded, continuously on two of said three guide bars, over a whole of a width of said knitting machine, said second yarn being threaded, intermittently on the third guide bar, only over a width corresponding to the width of the first longitudinal strip provided with barbs of said knit, wherein the second yarn is threaded intermittently according to the following threading plan:
(1 full-3 empty)×60, 1 full, 19 empty, (1 full-3 empty)×60
b) cutting, by melting, of said loops, each loop generating two barbs.

9. A process for manufacturing a knit, comprising the following steps:
a) manufacturing an arrangement of first and second yarns, said first yarn comprising a biocompatible polymer material that define a first face and a second face that are opposite one another and said second yarn comprising a biocompatible heat-fusible monofilament yarn, that forms small loops that protrude outwards from said first face, by knitting on a warp or Raschel knitting machine, of said first yarns and of said second yarn using at least three guide bars, said first yarns being threaded, continuously on two of said three guide bars, over a whole of a width of said knitting machine, said second yarn being threaded, intermittently on the third guide bar, only over a width corresponding to the width of the first longitudinal strip provided with barbs of said knit, wherein the second yarn is threaded intermittently according to the following threading plan:
(1 full-3 empty)×60, 1 full, 15 empty, (1 full-3 empty)×60
b) cutting, by melting, of said loops, each loop generating two barbs.

10. A process for manufacturing a knit, comprising the following steps:
a) manufacturing an arrangement of first and second yarns, said first yarn comprising a biocompatible polymer material that define a first face and a second face that are opposite one another and said second yarn comprising a biocompatible heat-fusible monofilament yarn, that forms small loops that protrude outwards from said first face, by knitting on a warp or Raschel knitting machine, of said first yarns and of said second yarn using at least three guide bars, said first yarns being threaded, continuously on two of said three guide bars, over a whole of a width of said knitting machine, said second yarn being threaded, intermittently on the third guide bar, only over a width corresponding to the width of the first longitudinal strip provided with barbs of said knit, wherein the second yarn is threaded intermittently according to the following threading plan:
(1 full-3 empty)×60, 1 full, 11 empty, (1 full-3 empty)×60
b) cutting, by melting, of said loops, each loop generating two barbs.

Assignees

• Sofradim Production

Inventors

• Lecuivre Julie

Classifications

• A61F2240/001

  Designing or manufacturing processes · CPC title

• D10B2501/0632

  of the touch-and-close type · CPC title

• A61F2/0045

  Support slings · CPC title

• D04B21/12 Primary

  characterised by thread material · CPC title

• D10B2509/08

  Hernia repair mesh · CPC title