Impact absorber

Patent metadata

Field	Value
Publication number	US-9598035-B2
Application number	US-201414473130-A
Country	US
Kind code	B2
Filing date	Aug 29, 2014
Priority date	Sep 11, 2013
Publication date	Mar 21, 2017
Grant date	Mar 21, 2017

Abstract

An impact absorber includes a energy absorbing member that is formed of a composite material obtained by reinforcing a resin with a fiber and absorbs impact energy by being crushed in a predetermined crush direction, and a pressing member that is disposed on the front side of the energy absorbing member and presses it in the crush direction to thereby crush the energy absorbing member. The energy absorbing member is configured by stacking, along a radial direction orthogonal to the crush direction, fiber layers having different elastic moduli to a load along the crush direction, and the front end portion of the energy absorbing member is inclined relative to a pressing surface of the pressing member such that the fiber layers are gradually brought into contact with the pressing member sequentially in ascending order of the elastic modulus as the energy absorbing member is pressed by the pressing member.

First claim

The invention claimed is:

1. An impact absorber comprising:
an energy absorbing member formed of a composite material obtained by reinforcing a resin with a fiber, and for absorbing impact energy by being crushed in a predetermined crush direction; and
a pressing member formed in a flat shape orthogonal to the crush direction, and disposed on one end side in the crush direction of the energy absorbing member, and for pressing the energy absorbing member in the crush direction to thereby crush the energy absorbing member, wherein
the energy absorbing member is configured by stacking, along a direction orthogonal to the crush direction, fiber layers having different elastic moduli to a load along the crush direction such that one end portion of the energy absorbing member, which comprises respective exposed ends of the fiber layers, is exposed along the crush direction; and
wherein fiber layers in the stack that are positioned closer to an inner periphery of the energy absorbing member feature fibers that are inclined as to be more orthogonal to the crush direction, and fiber layers in the stack that are positioned closer to an outer periphery are inclined as to be more parallel to the crush direction such that there is provided an ascending order of elastic modulus in a radially outward direction from fiber layers in the stack that are positioned closer to the inner periphery to fiber layers in the stack that are positioned closer to the outer periphery.

2. The impact absorber according to claim 1 , wherein
the energy absorbing member is formed in a cylindrical shape having a central axis along the crush direction;
the fiber layers are each formed in a cylindrical shape, stacked along a radial direction of the energy absorbing member, and configured such that the elastic modulus of the fiber layer is reduced as the fiber layer approaches the inner periphery; and
the one end portion is formed in a tapered shape in which a position of the respective exposed fiber ends of the one end portion are shifted toward the one end side in the crush direction with approach to the inner periphery.

3. The impact absorber according to claim 2 , wherein the composite material is a carbon fiber reinforced plastic.

4. The impact absorber according to claim 1 , wherein
the energy absorbing member is formed in a cylindrical shape having a central axis along the crush direction;
the fiber layers are each formed in a cylindrical shape, stacked along a radial direction of the energy absorbing member, and configured such that the elastic modulus of the fiber layer is reduced as the fiber layer approaches a thick center of the energy absorbing member; and
the one end portion is formed in a shape in which a position of the respective exposed fiber ends of the one end portion are shifted toward the one end side in the crush direction with approach to the thick center of the energy absorbing member.

5. The impact absorber according to claim 4 , wherein the composite material is a carbon fiber reinforced plastic.

6. The impact absorber according to claim 1 , wherein the composite material is a carbon fiber reinforced plastic.

7. The impact absorber of claim 1 wherein the most internally positioned fiber layer of the energy absorbing member is in initial contact with the pressing member at the one end side, and the exposed ends of the fiber layers define an incline in the one end portion of the energy absorbing member that slopes radially out and down.

8. The impact absorber of claim 1 wherein a fiber layer in an intermediate region of the energy absorbing member is in initial contact with the pressing member at the one end side, and the exposed ends of the fiber layers define a pair of inclined exposed surfaces on the one end portion.

9. The impact absorber of claim 1 wherein the ascending order of the elastic modulus comprises different orientations in fibers in the respective layers, wherein a more internally positioned one of the fiber layers has a fiber orientation at 90° relative to a central axis extending in the crush direction, and a more radially outward fiber layer has a fiber orientation at 0° relative to said central axis.

10. The impact absorber of claim 1 wherein, in a direction radial out in the stack of fiber layers from the more inside to the more outside, there is a continuous, uninterrupted ascending increase in the elastic modulus.

11. The impact absorber of claim 1 wherein the one end portion is inclined relative to the pressing surface of the pressing member such that the fiber layers are gradually brought into contact with the pressing member sequentially in ascending order of the elastic modulus as the energy absorbing member is pressed by the pressing member in the crush direction.

12. The impact absorber of claim 11 wherein the sequential ascending order is continuous and without interruption relative to the stacked layers.

13. The impact absorber of claim 1 wherein the stacked fiber layers have substantially the same thickness.

14. The impact absorber of claim 1 , wherein the pressing member crushes the energy absorbing member against a supporting member positioned on a second end side in the crush direction of the energy absorbing member, and the respective elastic module value for the different fiber layers is consistent over the full length of the impact absorber in the crush direction between the pressing member and the supporting member.

15. An impact absorber comprising:
an energy absorbing member formed of a composite material that is comprised of reinforcing resin with fiber, and for absorbing impact energy by being crushed in a predetermined crush direction; and
a pressing member disposed on one end side in the crush direction of the energy absorbing member, and for pressing the energy absorbing member in the crush direction to thereby crush the energy absorbing member, wherein
the energy absorbing member is comprised of a laminate stack of composite fiber layers with the fiber layers having respective, exposed ends at the one end side that extend along the crush direction, and
the fiber layers, along a direction orthogonal to the crush direction, have different elastic moduli to a load along the crush direction, and
the exposed ends of the fiber layers are arranged in stepped fashion, such that an exposed end of a more radially outward positioned fiber layer is farther from the pressing member than an exposed end of a more radially internally positioned one of the fiber layers, and the elastic moduli of the laminate stack of fiber layers increase in stepped sequence in going from the more radially internally positioned fiber layer to the more radially outward positioned fiber layer such that fiber layers in the laminate stack are gradually brought into contact with the pressing member sequentially in ascending order of the elastic modulus as the energy absorbing member is crushed by the pressing member, and wherein the stepped sequence of increasing elastic moduli comprises different orientations in fibers of the respective layers, wherein the more internally positioned one of the fiber layers has a fiber orientation at or closer to 90° relative to said central axis and the more radially outward fiber layer has a fiber orientation at or closer to 0° relative to said central axis.

16. The impact absorber of claim 15 wherein the most internally positioned fiber layer of the energy absorbing member is in initial contact with the pressing member.

17. The impact absorber of claim 15 wherein the said more radially internally positioned fiber layer is positioned, r

Assignees

• Fuji Heavy Ind Ltd

Inventors

• Mukainakano Yuya
• Ikeda Satoshi
• Nagasawa Isamu

Classifications

• F16F7/12

  using plastic deformation of members {(F16F9/30 takes precedence; yieldable means for mounting bumpers on vehicles B60R19/26; yieldable or collapsible steering columns B62D1/192)} · CPC title

• B60R19/26 Primary

  comprising yieldable mounting means ({B60R19/38 takes precedence;} springs, shock absorbers, or means for damping vibrations per se F16F) · CPC title

• B60R19/03 Primary

  characterised by material, e.g. composite (B60R19/18 takes precedence) · CPC title

• F16F7/123

  Deformation involving a bending action, e.g. strap moving through multiple rollers, folding of members (F16F7/125, F16F7/128 take precedence) · CPC title

• B60R19/34

  destroyed upon impact, e.g. one-shot type · CPC title