Method for producing sulfide solid electrolyte materials

Patent metadata

Field	Value
Publication number	US-9595735-B2
Application number	US-201214130164-A
Country	US
Kind code	B2
Filing date	Jul 12, 2012
Priority date	Jul 13, 2011
Publication date	Mar 14, 2017
Grant date	Mar 14, 2017

Abstract

A method for producing a sulfide solid electrolyte material includes a step of adding an ether compound to a coarse-grained material of a sulfide solid electrolyte material and microparticulating the coarse-grained material by a pulverization treatment.

First claim

The invention claimed is:

1. A method for producing sulfide solid electrolyte particles, comprising:
forming granules including Li, A and S, wherein the granules are formed from a raw material composition containing Li2S and a sulfide of A, where A is at least one element selected from the group consisting of P, Si, Ge, Al and B;
adding an ether compound to the granules and forming a mixture of the ether compound and the granules; and
pulverizing the granules by subjecting the mixture of the ether compound and the granules to a pulverization treatment such that microparticles formed of the sulfide solid electrolyte material are obtained.

2. The method according to claim 1 , wherein the ether compound includes two hydrocarbon groups bonded to an oxygen element and the number of carbons of each of the hydrocarbon groups is 10 or less.

3. The method according to claim 1 , wherein
A is P.

4. The method according to claim 1 , wherein
the granules further includes X, and
X is a halogen element.

5. The method according to claim 1 , wherein
the pulverization treatment is a media pulverization treatment and total pulverization energy E per unit weight of the granules defined by the following formula (1) ranges from 50 to 450 J·sec/g,
E =½ nmv 2 /s·t   formula (1)

where
n is the number of media;
m is a mass in kilograms per one media;
v is a speed in meters per second of media;
s is an amount in grams of the granules; and
t is a treatment time in seconds.

6. The method according to claim 1 , wherein an ion conductivity of the granules at room temperature is 1×10 −4 S/cm or more.

7. The method according to claim 1 , wherein an ion conductivity of the granules at room temperature is 1×10 −3 S/cm or more.

8. The method according to claim 1 , wherein an ion conductivity at room temperature of the microparticles formed of the sulfide solid electrolyte material is equal to or greater than 50% of an ion conductivity at room temperature of the granules that had not been subjected to the pulverization treatment.

9. The method according to claim 1 , wherein an average particle size D50 of the granules is greater than an average particle size D 50 of the microparticles formed of the sulfide solid electrolyte material.

10. The method according to claim 1 , wherein an average particle size D50 of the granules is 5 to 200 μm.

11. The method according to claim 1 , wherein the granules to which the ether compound is added are only composed of Li, A and S.

12. The method according to claim 4 , wherein the granules to which the ether compound is added are only composed of Li, A, S, and X.

13. The method according to claim 4 , wherein the granules to which the ether compound is added are only composed of Li, A, S, O and X.

14. The method according to claim 1 , wherein the granules to which the ether compound is added are only composed of Li, A, S, and O.

Assignees

• Sugiura Koichi
• Kubo Hiroki
• Hashimoto Yuichi
• Koyama Takayuki
• Toyota Motor Co Ltd

Inventors

• Sugiura Koichi
• Kubo Hiroki
• Hashimoto Yuichi
• Koyama Takayuki

Classifications

• H01M10/0562 Primary

  Solid materials · CPC title

• H01B1/10

  sulfides · CPC title

• H01M2300/0068

  inorganic · CPC title

• Y02E60/122

  Cross-Sectional Technologies · mapped topic

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title