LED lighting arrangement including light emitting phosphor

Patent metadata

Field	Value
Publication number	US-9595644-B2
Application number	US-201514727814-A
Country	US
Kind code	B2
Filing date	Jun 1, 2015
Priority date	Aug 3, 2006
Publication date	Mar 14, 2017
Grant date	Mar 14, 2017

Abstract

A method of manufacturing an LED lighting arrangement, comprises: receiving an optical component having a diffusing material that is light diffusive and at least one photoluminescent material that is excitable by light of a first wavelength range and which emits light of a second wavelength range; receiving an LED assembly that is operable to generate the light of the first wavelength range and mounting the optical component to the LED assembly to form the LED lighting arrangement. The optical component having the diffusing and photoluminescent materials is mass produced separately from the LED assembly and can be selected such that light generated by the optical component combined with the light generated by the LED assembly corresponds to light of a selected color. Also disclosed are LED lighting arrangements, components for LED lighting arrangements and methods of fabricating an optical component.

First claim

What is claimed is:

1. A method of manufacturing an LED lighting arrangement, comprising:
receiving an optical component having a diffusing material and at least one photoluminescent material, wherein the diffusing material is light diffusive and the photoluminescent material is excitable by light of a first wavelength range and which emits light of a second wavelength range;
receiving an LED assembly that is operable to generate the light of the first wavelength range, wherein the optical component having the diffusing and photoluminescent materials is mass produced separately from the LED assembly; and
mounting the optical component to the LED assembly to form the LED lighting arrangement.

2. The method of claim 1 , and further comprising selecting the optical component such that light generated by the optical component combined with the light generated by the LED assembly corresponds to light of a selected color.

3. The method of claim 1 , and wherein the optical component comprises a transparent material that incorporates at least one of the diffusing and photoluminescent materials.

4. The method of claim 1 , and wherein the optical component comprises a transparent material having a surface, and wherein the optical component is mass produced by depositing as a layer on the optical component at least one of the diffusing and photoluminescent materials.

5. The method of claim 4 , and wherein the diffusing material is selected from the group consisting of: being deposited in a separate layer from the photoluminescent material layer; being deposited in the photoluminescent material layer; and combinations thereof.

6. The method of claim 4 , and wherein at least one of the diffusing and photoluminescent material is deposited using an approach selected from the group consisting of: spraying; dropping; printing; painting; spin coating; and tape casting.

7. The method of claim 4 , and wherein at least one of the diffusing and photoluminescent materials is deposited on at least a part of the inner or outer surfaces of the transparent material and wherein the transparent material is selected from the group consisting of: a planar surface, a convex surface, a concave surface; a substantially spherical shell; a hollow cylinder; and a substantially hemispherical shell.

8. A method of manufacturing an optical component, comprising:
fabricating an optical component having a diffusing material and at least one photoluminescent material, wherein the diffusing material is light diffusive and the photoluminescent material is excitable by light of a first wavelength range and which emits light of a second wavelength range;
wherein the optical component is mass produced separately from an LED assembly that is operable to generate the light of the first wavelength range, and the optical component is mountable to the LED assembly to form a LED lighting arrangement.

9. The method of claim 8 , and comprising
receiving a transparent material having a planar surface;
depositing the diffusing and photoluminescent materials on the planar surface; and
separating the transparent material into individual optical components.

10. The method of claim 9 , and wherein the planar surface is common to multiple components.

11. The method of claim 8 , and comprising incorporating within a transparent material comprising the optical component at least one of the diffusing and photoluminescent materials.

12. The method of claim 8 , and comprising
receiving a transparent material having a surface and
depositing as a layer on the optical component at least one of the diffusing and photoluminescent materials.

13. The method of claim 12 , and wherein the light diffusing material is selected from the group consisting of: being deposited in a separate layer from the photoluminescent material layer; being deposited in the photoluminescent material layer; and combinations thereof.

14. The method of claim 12 , and comprising depositing at least one the diffusing and photoluminescent materials using an approach selected from the group consisting of: spraying; dropping; printing; painting; spin coating; and tape casting.

15. The method of claim 12 , and comprising depositing at least one of the diffusing and photoluminescent materials on at least a part of the inner or outer surfaces of the transparent material and wherein the transparent material is selected from the group consisting of: a planar surface, a convex surface, a concave surface; a substantially spherical shell; a hollow cylinder; and a substantially hemispherical shell.

Assignees

• Intematix Corp

Inventors

• Li Yi-Qun

Classifications

• F21V3/12

  the coatings comprising photoluminescent substances · CPC title

• F21V13/14

  the elements being filters or photoluminescent elements, reflectors and refractors · CPC title

• F21Y2103/10

  comprising a linear array of point-like light-generating elements · CPC title

• Y10T428/24479

  including variation in thickness · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title