Optical interface device having a curved waveguide using laser writing and methods of forming

Patent metadata

Field	Value
Publication number	US-9594220-B1
Application number	US-201514861429-A
Country	US
Kind code	B1
Filing date	Sep 22, 2015
Priority date	Sep 22, 2015
Publication date	Mar 14, 2017
Grant date	Mar 14, 2017

Abstract

An optical interface device for optically connecting photonic devices to optical device along with methods of making. The method includes providing a glass support member that is either monolithic or laminated. A laser beam is used to write cores in the body of the support member. The support member includes a bend section and the cores generally follow the bend section and serve to define curved optical waveguides. The cores provide strong out-of-plane optical confinement, thereby allowing for strong bends and therefore a compact design for the optical interface device.

First claim

What is claimed is:

1. A method of forming an optical Interface device for optically connecting at least one photonic device to at least one optical device via at least one optical fiber, comprising:
providing a support member having glass body with a refractive index n b , a proximal end, a distal end and an outer surface, wherein the glass body includes a bend section that includes a curved portion of the outer surface, with the curved portion of the outer surface being interfaced with either air or a dielectric coating having a refractive index n 1 <n b ;
laser writing at least one core in the glass body, the at least one core having a refractive index n c >n b and an outer edge closest to the outer surface and that resides within 10 microns of the curved portion of the outer surface; and
wherein the at least one core defines at least one curved optical waveguide.

2. The method according to claim 1 , wherein the at least one curved optical waveguide is further defined by a portion of the glass body adjacent the core and either the air or the dielectric coating.

3. The method according to claim 1 , wherein the support member includes a front-end section, and wherein the front-end section includes an optical fiber support feature.

4. The method according to claim 1 , wherein the core is closest to the outer surface at the curved portion of the outer surface.

5. The method according to claim 1 , wherein the support member has a vertical dimension LY in the range 2 millimeters≦LY≦4 millimeters.

6. The method according to claim 1 , wherein the at least one core has a central axis, and wherein the at least one core has a bend radius RB measured relative to the central axis in the range 1 millimeters≦RB≦4 millimeters.

7. The method according to claim 1 , wherein the at least one core constitutes a plurality of cores and wherein the proximal ends of the cores define a first pitch and the distal ends of the cores define a second pitch.

8. The method according to claim 1 , wherein the at least one curved optical waveguide has a refractive index difference δ=n c −n b in the range 0.01≦δ≦0.02.

9. The method according to claim 1 , wherein the at least one core has a length, and wherein the laser writing is performed such that a refractive Index difference δ=n c −n b varies over the length of the core.

10. The method according to claim 3 , wherein the support member has a back-end section further comprising:
optically coupling the at least one optical fiber to the front-end section; and
optically coupling the at least one photonic device to the back-end section.

11. The method according to claim 1 , further comprising optically coupling the at least one optical fiber to the at least one optical device.

12. The method according to claim 1 , wherein the support member is laminated structure that includes upper and lower glass sheets, and wherein the glass body and the outer surface are defined by the upper glass sheet.

13. The method according to claim 12 , wherein the upper and lower glass sheets are each made of a chemically strengthened glass.

14. The method according to claim 13 , wherein:
the laser writing of the at least one core is performed in the upper glass sheet while the laminated structure is flat, and then bending the laminated structure to form the at least one curved optical waveguide.

15. The method according to claim 12 , wherein the upper and lower glass sheets sandwich a light-curable adhesive, and wherein the light-curable adhesive is light cured after the bending of the laminated structure.

16. The method according to claim 12 , wherein the upper glass sheet Includes a front edge, and further comprising optically coupling the least one optical fiber with the at least one curved optical waveguide at the front edge of the upper glass sheet.

17. The method according to claim 1 , wherein the support member is monolithic.

18. The method according to claim 17 , further comprising forming the monolithic support member by drawing a glass preform.

Assignees

• Corning Optical Communications LLC

Inventors

• Sutherland James Scott

Classifications

• C03C23/0025

  by a laser beam · CPC title

• G02B6/4214 Primary

  the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device (G02B6/4246 takes precedence) · CPC title

• C03B23/023

  by bending · CPC title

• G02B6/30

  for use between fibre and thin-film device · CPC title

• G02B6/4204

  the coupling comprising intermediate optical elements, e.g. lenses, holograms (encapsulated active devices H01S5/02208) · CPC title