System and method for operating an exhaust gas recirculation valve

Patent metadata

Field	Value
Publication number	US-9593632-B2
Application number	US-201514640049-A
Country	US
Kind code	B2
Filing date	Mar 6, 2015
Priority date	Mar 6, 2015
Publication date	Mar 14, 2017
Grant date	Mar 14, 2017

Abstract

A method of operating an Exhaust Gas Recirculation (EGR) valve of an engine is provided. The method includes monitoring an operating condition of the engine based at least on a speed of the engine and a load of the engine. The method also includes determining an amount of Carbon Monoxide (CO) in an exhaust from the engine and comparing the amount of CO with a threshold CO value. The method further includes adjusting open loop parameters of the EGR valve based on the comparison during a predetermined operating condition for the engine. The EGR valve is controlled based on the open loop parameters during switching between a closed loop control and an open loop control of the EGR valve.

First claim

What is claimed is:

1. A method of operating an Exhaust Gas Recirculation (EGR) valve of an engine, the method comprising:
monitoring an operating condition of the engine based at least on a speed of the engine and a load of the engine;
determining an amount of Carbon Monoxide (CO) in an exhaust from the engine;
comparing the amount of CO with a threshold CO value; and
adjusting open loop parameters of the EGR valve based on the comparison during a predetermined operating condition for the engine, wherein the EGR valve is controlled based on the open loop parameters during switching between a closed loop control and an open loop control of the EGR valve.

2. The method of claim 1 , wherein the open loop parameters includes a threshold EGR flow value at which the switching occurs, a ramp-on time and a ramp-off time for the EGR valve.

3. The method of claim 2 further comprising increasing the threshold EGR flow value in discrete levels if the amount of CO exceeds the threshold CO value.

4. The method of claim 2 further comprising monitoring an estimated EGR flow value for the EGR valve.

5. The method of claim 4 further comprising switching between the closed loop control and the open loop control of the EGR valve when the estimated EGR flow value is approximately equal to the threshold EGR flow value.

6. The method of claim 4 , wherein the estimated EGR flow value is determined based on a non-linear relationship with at least pressure values and temperature values for intake air and predefined coefficients associated therewith.

7. The method of claim 6 further comprising:
determining an actual EGR flow value for the EGR valve based at least on an amount of NOx in the exhaust; and
determining expected coefficients for the pressure values and the temperature values for the intake air based on the actual EGR flow value and the estimated EGR flow value; and
adjusting the predefined coefficients if a difference between the expected coefficients and the predefined coefficients fall out of a tolerance range.

8. The method of claim 6 further comprising:
determining a steady state operating condition of the engine by monitoring the operating condition of the engine; and
detecting a measurement window for each of the steady state operating condition and the predetermined operating condition based on calibration parameters for the engine, wherein the open loop parameters are adjusted during the measurement window for the predetermined operating condition of the engine, and wherein the predefined coefficients are adjusted during the measurement window for the steady state operating condition of the engine.

9. A control system for an engine having an exhaust gas recirculation (EGR) valve, the control system comprising:
a controller operatively coupled to the EGR valve, the controller configured to:
determine an amount of Carbon Monoxide (CO) in an exhaust from the engine;
compare the amount of CO with a threshold CO value; and
adjust open loop parameters of the EGR valve based on the comparison, wherein the controller is configured to control the EGR valve based on the open loop parameters during switching between a closed loop control and an open loop control of the EGR valve.

10. The control system of claim 9 , wherein the open loop parameters includes a threshold EGR flow value at which the switching occurs, a ramp-on time and a ramp-off time for the EGR valve.

11. The control system of claim 10 further comprising increasing the threshold EGR flow value in discrete levels if the amount of CO exceeds the threshold CO value.

12. The control system of claim 10 further comprising monitoring an estimated EGR flow value for the EGR valve, wherein the estimated EGR flow value is determined based on a non-linear relationship with at least pressure values and temperature values for intake air, and predefined coefficients associated therewith.

13. The control system of claim 12 further comprising:
determining an actual EGR flow value for the EGR valve based at least on an amount of NOx in the exhaust; and
determining expected coefficients for the pressure values and the temperature values for the intake air based on the actual EGR flow value and the estimated EGR flow value; and
adjusting the predefined coefficients if a difference between the expected coefficients and the predefined coefficients fall out of a tolerance range.

14. The control system of claim 13 further comprising:
monitoring an operating condition of the engine to determine a first operating condition and a second operating condition of the engine based at least on a speed of the engine and a load of the engine;
detecting a measurement window for each of the first operating condition and the second operating condition based on calibration parameters for the engine;
adjusting the predefined coefficients associated with the pressure values and the temperature values during the measurement window for the first operating condition of the engine; and
adjusting the open loop parameters during the measurement window for the second operating condition of the engine.

15. The control system of claim 12 further comprising switching between the closed loop control and the open loop control of the EGR valve when the estimated EGR flow value is approximately equal to the threshold EGR flow value.

16. A method of operating an Exhaust Gas Recirculation (EGR) valve of an engine, the method comprising:
monitoring an estimated EGR flow value for the EGR valve;
determining an emission level in an exhaust from the engine;
adjusting open loop parameters for the EGR valve based on the emission level, wherein the open loop parameters include a threshold EGR flow value at which a control of the EGR valve is switched between a closed loop control and an open loop control, a ramp-on time and a ramp-off time for the EGR valve; and
controlling the EGR valve based on at least one of the adjusted open loop parameters and the estimated flow value for the EGR valve.

17. The method of claim 16 , wherein the estimated EGR flow value is determined based on a non-linear relationship with at least pressure values and temperature values for intake air and predefined coefficients associated therewith.

18. The method of claim 17 further comprising:
determining an actual EGR flow value for the EGR valve based at least on an amount of NOx in the exhaust; and
determining expected coefficients for the pressure values and the temperature values for the intake air based on the actual EGR flow value and the estimated EGR flow value; and
adjusting the predefined coefficients if a difference between the expected coefficients and the predefined coefficients fall out of a tolerance range.

19. The method of claim 16 , wherein the emission level is indicative of an amount of Carbon Monoxide (CO) in the exhaust.

20. The method of claim 16 further comprising:
monitoring an operating condition of the engine to determine a transient operating condition of the engine based at least on a speed of the engine and a load of the engine;
detecting a measurement window for the transient operating condition based on calibration parameters for the engine, wherein the open loop parameters are adjusted during the measurement window for the transient operating condition of the engine.

Assignees

• Caterpillar Inc

Inventors

• Ge Xinyu

Classifications

• F02M26/47

  the characteristics being temperatures, pressures or flow rates · CPC title

• F02M26/53

  using electric actuators, e.g. solenoids · CPC title

• F02D41/0077 Primary

  Control of the EGR valve or actuator, e.g. duty cycle, closed loop control of position (EGR valve position sensor F02M26/48) · CPC title

• F02D41/0072

  Estimating, calculating or determining the EGR rate, amount or flow (sensors in EGR systems F02M26/45) · CPC title

• F02D41/1452

  the characteristics being a COx content or concentration · CPC title