Asymmetric exhaust gas recirculation system

Patent metadata

Field	Value
Publication number	US-9587596-B2
Application number	US-201213372335-A
Country	US
Kind code	B2
Filing date	Feb 13, 2012
Priority date	Feb 13, 2012
Publication date	Mar 7, 2017
Grant date	Mar 7, 2017

Abstract

Systems and methods for a twin turbocharged engine with a single exhaust gas recirculation (EGR) system are disclosed. In one example approach a system is provided comprising a first turbocharger in a first intake passage with a low-pressure EGR system fluidically coupling exhaust exiting the first turbocharger to intake air entering the first turbocharger, and a second turbocharger in a second intake passage without a low-pressure EGR system fluidically coupling exhaust exiting the second turbocharger to intake air entering the second turbocharger.

First claim

The invention claimed is:

1. A system, comprising:
first and second parallel intake passages;
first and second turbochargers, each with a turbine and a compressor;
first and second parallel exhaust passages;
wherein the compressor of the first turbocharger is in the first intake passage, the turbine of the first turbocharger is in the first exhaust passage, the compressor of the second turbocharger is in the second intake passage, and the turbine of the second turbocharger is in the second exhaust passage; and
an EGR passage coupling only the first exhaust passage to only the second intake passage, where there is no fluid coupling from the second exhaust passage to either of the first and second intake passages.

2. The system of claim 1 , wherein the first and second intake passages join downstream of where the EGR passage couples to the second intake passage and downstream of the compressors of the respective turbochargers into a charge air cooler.

3. The system of claim 1 , further comprising a Positive Crankcase Ventilation (PCV) duct delivering PCV gases only to the first intake passage.

4. The system of claim 1 , wherein the compressor of the first turbocharger compresses only fresh air with no EGR entering the compressor.

5. The system of claim 1 , wherein the system is coupled to a V-type engine with first and second cylinder banks, with the first exhaust passage coupled exclusively to respective turbochargers, the first intake passage and the first exhaust passage coupled to the first cylinder bank and the second intake passage and the second exhaust passage coupled to the second cylinder bank.

6. The system of claim 1 , wherein the EGR passage coupling only the first exhaust passage to only the second intake passage is coupled via a valve and an EGR cooler.

7. The system of claim 6 , further comprising coolant passages coupled to the EGR cooler and an engine coolant system.

8. The system of claim 1 , wherein the first and second intake passages are maintained separate from each other from before the EGR passage couples to only the second intake passage to downstream of both turbines and wherein compressed gases from both the first and second parallel intake passages are combined before entering a charge air cooler.

9. The system of claim 1 , wherein the EGR passage coupling only the first exhaust passage to only the second intake passage is a low-pressure EGR passage coupled between the first exhaust passage downstream of the turbine in the first exhaust passage and the second intake passage upstream of the compressor in the second intake passage.

10. A system, comprising:
first and second parallel intake passages;
first and second parallel exhaust passages;
a first turbocharger with a first turbine in the first exhaust passage and a first compressor in the first intake passage;
a second turbocharger with a second turbine in the second exhaust passage and a second compressor in the second intake passage;
first and second cylinder banks; and
a single low-pressure EGR passage coupling only one of the exhaust passages to only one of the intake passages from downstream of one of the first and second turbines to upstream of one of the first and second compressors, where there is no fluid coupling from another of the exhaust passages to either of the first and second intake passages;
wherein only the first turbocharger is driven by exhaust from the first cylinder bank, and only the second turbocharger is driven by exhaust from the second cylinder bank; and
wherein the first and second cylinder banks are different cylinder banks.

11. The system of claim 10 , wherein the single low-pressure EGR passage coupling only one of the exhaust passages to only one of the intake passages from downstream of one of the first and second turbines to upstream of one of the first and second compressors is coupled via a valve and an EGR cooler; and
wherein each of the first and second cylinder banks is a group of cylinders that feeds a single turbine.

12. The system of claim 10 , wherein the first and second intake passages are maintained separate from each other from before where the single low-pressure EGR passage couples to only one of the intake passages, upstream of one of the first and second compressors, to downstream of both the first and second turbines.

13. The system of claim 10 , further comprising a Positive Crankcase Ventilation (PCV) duct delivering PCV gases only to the intake passage that is not coupled to the low-pressure EGR passage and wherein one turbocharger compresses only fresh air.

14. The system of claim 10 , further comprising a charge air cooler coupled to compressed gases from both the first and second parallel intake passages and wherein the compressed gases from both the first and second parallel intake passages are combined before entering the charge air cooler.

15. The system of claim 10 , where exhaust gas recirculation from the single low-pressure EGR passage is directed into one of the first and second compressors and no exhaust gas recirculation enters another of the first and second compressors.

Assignees

• Styles Daniel Joseph
• Hilditch James
• Shelby Michael Howard
• Ford Global Tech Llc

Inventors

• Styles Daniel Joseph
• Hilditch James
• Shelby Michael Howard

Classifications

• F02B29/0406

  Layout of the intake air cooling or coolant circuit · CPC title

• F02B47/08

  the substances including exhaust gas · CPC title

• F02M26/47

  the characteristics being temperatures, pressures or flow rates · CPC title

• F02M26/24

  with two or more coolers · CPC title

• F02M26/28

  with liquid-cooled heat exchangers · CPC title